Section 02373
DRILLED PIERS
PART 1 - GENERAL
1.1
SCOPE
A. This Specification
covers requirements for drilled pier construction and applies to
drilled piers of 30 in. diameter. The CONTRACTOR shall submit
proposed installation methods to the ENGINEER. Methods compatible
with the design intent, as determined by ENGINEER, will be accepted.
Methods that are not compatible with the design intent will be
rejected.
1.2
RELATED
WORK SPECIFIED ELSEWHERE
A. The requirements of
the following Specification sections and divisions apply to the Work
of this section. Other sections and divisions of the Specifications,
not referenced below, shall also apply to the extent required for
proper performance of this Work.
1. Section 03100,
Concrete Formwork
2. Section 03200
Reinforcement Steel
3. Section 03290,
Joints in Concrete
4. Section 03300,
Cast-in-Place Concrete
5. Section 03350
Concrete Testing
6. Section 07130,
Concrete Sealer and Hardener
7. Section 07900, Joint
Sealants
1.3
DEFINITIONS
A. The following
definitions cover the meanings of certain words and terms used in
this
Specification.
1. Anchorage
Embedment:
Embedment of the anchorage system, such as anchor bolts or threaded
rods, used to fasten structural components to the piers.
2. Bearing
Stratum:
The soil or rock stratum that carries the load transferred to it by a
drilled pier.
3. Casing:
A permanent or temporary steel cylinder used to resist earth and
water pressures, to serve as a concrete form, and to protect
personnel.
4. Centralizer:
A device to keep the reinforcement cage the required distance away
from the sidewall.
5. Controlled
Slurry:
Slurry that is controlled to conform to specified properties.
6. Cut-Off:
The top of concrete at a pier, a level surface at the elevation
shown on the Drawings.
7. Drilled
Pier:
A foundation element extended downward by drilling through earth
materials, water, or both, to an acceptable design depth and filled
with structural reinforced concrete.
8. Dry
Method:
Method of pier installation in which concrete is placed in the dry
and where casing may be used to maintain sidewall stability.
9. End
Bearing:
Where load is supported at the bottom of the pier.
10. Liner:
A cylindrical form of pier design diameter having the tensile
strength to withstand internal concrete pressures and not designed
for external earth and water pressures; used inside an oversized
temporary casing to prevent possible concrete contamination when
temporary casing is removed.
11. Pig:
Device inserted into a tremie or pump pipe to separate the concrete
from the pier excavation fluid inside the pipe.
12. Probe
Hole:
A 1.6- to 2.5-inch diameter hole usually drilled by air percussion
methods to a required depth below the pier bottom. The inspector
feels the probe hole wall by lowering and raising a hooked rod. The
size and amount of seams found enables the determination of the
soundness of the soil formation.
13. Side-Resistance:
Friction developed along the side of a drilled pier that transmits
vertical forces to the surrounding soil or rock.
14. Slurry
Displacement Method:
Method of drilling, concreting, or drilling and concreting
in which controlled slurry consisting of water, with or without
additives such as bentonite, attapulgite, or polymer, is used to
stabilize the hole; the slurry may be used to maintain the stability
of the uncased drilled pier hole to allow concrete placement when
water seepage into a drilled pier hole is too severe to permit
concreting in the dry, or both.
15. Tremie
Method:
Procedure for placing concrete underwater or slurry using a
watertight steel pipe or tube to place concrete without washing out
cement fines.
1.4
REFERENCE
STANDARDS
A. General-Standards
of ACI, ASTM, AWS, and API referred to in this Specification are
listed with their serial designation, including year of adoption or
revision, and are part of this Specification.
-
1.ACI Standards:
ACI 117-90
Standard Specifications for Tolerances for
Concrete Construction and Materials
ACI 301-99Specifications for Structural Concrete2.ASTM Standards:
A 36/A 36M-97aSpecification for Carbon Structural Steel
A 283/A 283M-97Specification for Low and Interme-diate StrengthCarbon Steel Plates
A 615/A 615M-96aSpecification for Deformed and Plain Billet-SteelBars for Concrete Reinforcement
A 616/A 616M-96aSpecification for Rail-Steel Deformed and PlainBars for Concrete Reinforcement
A 617/A 617M-96aSpecification for Axle-Steel Deformed and PlainBars for Concrete Reinforcement
A 706/A 706M-96bSpecification for Low-Alloy Steel Deformed andPlain Bars for Concrete Reinforcement
A 929/A 929M-97Specification for Steel Sheet, Metallic Coated by the Hot-Dip Process for Corrugated Steel Pipe
C 31/C 31M-OOStandard Practice for Making and CuringConcrete Test Specimens in the Field
C 39-96
Test Method for Compressive Strength
of
Cylindrical Concrete
Specimens
C 94/C 94M-98c
Specification for Ready-Mixed Concrete
C 143/C 143M-98
Test Method for Slump of Hydraulic Cement
Concrete
C 150-98
Specification for Portland Cement
C 494-98a
Specification
for Chemical Admixtures for
Concrete
C
1017/C 1017M-98 Specification for Chemical
Admixtures for Use in
Producing
Flowing Concrete
C
1064-86 Test Method for
Temperature of (Revised 1993) Freshly Mixed Portland Cement Concrete
D
4380-84 Test Method for Density of
Bentonite Slurries
(Revised
1993)
D
4381-84 Test Method for Sand
Content by Volume of
Bentonite
(Revised
1993) Slurries
D
4972-95a Text Method for pH of soils
3.
API Standards:
RP13
B-1(1990) Standard Procedures for Field
Test-ing Water- Based Drilling Fluids
4.
AWS standards
D1.1-96
Structural Welding Code-Steel
D1.4-92
Structural Welding
Code-Reinforcing Steel
1.5
STANDARDS-PRODUCING
ORGANIZATIONS
A.
Abbreviations for and complete names and addresses of
organizations issuing documents referred to in this Specification
are listed:
American
Concrete Institute (ACI) P.O. Box 9094
Farmington
Hills, Mich. 48333-9094
American
Petroleum Institute (API) Production Department
211
N. Ervay, Suite 1700
Dallas,
Tex. 75201
American
Society for Testing and Materials (ASTM)
100
Barr Harbor Drive
West
Conshohocken, Pa.
19428
American
Welding Society (AWS)
550
NW LeJeune Road
Miami,
Fla.
33126
1.6
STANDARD
UNITS
A.
The values stated in inch-pound units are to be regarded as the
standard.
1.7
PROJECT
CONDITIONS
A. The CONTRACTOR
shall perform the following activities:
1. Examination
of Site:
Determine any constraints to the Work presented by the existing
surface conditions and report them to ENGINEER.
2. Subsurface
Data:
Review the subsurface investigation results. Discover and document
any substantial difference between actual subsurface
conditions and those reported. Notify ENGINEER in writing within 48
hours of such discovery.
3.
Existing
Underground Utilities:
Locate in the field all existing underground structures and
utilities. Determine if there are conflicts with the Work. Report
any conflicts to ENGINEER. Cease work in this area until the
conflicts are resolved.
1.8
QUALITY
ASSURANCE
A.
ENGINEER:
1.
ENGINEER will provide inspection of the drilled-pier
construction. This Specification provides that construction
engineering decisions will be made by ENGINEER during the course of
the Work as unknown or unforeseen conditions are encountered. At the
completion of the Work, ENGINEER will determine the acceptability of
the pier installation within the terms and conditions of the
Contract Documents and his or her construction engineering
decisions.
B.
CONTRACTOR:
1.
The CONTRACTOR shall:
a.
Provide site supervisor and drillers, each with a minimum of 3
years of acceptable experience in installing similar types of
drilled piers. If an installation method is specified, experience
with this method is required;
b.
Schedule and provide time and means for ENGINEER to inspect each
drilled pier before concreting;
c.
Provide the Testing Agency the means and opportunity to take
samples and make tests;
d.
Submit a program to OCSD for quality control;
e.
Submit a detailed description of field procedures for pier
construction, whether a wet or dry method is to be used, including
procedures for excavation, dewatering, slurry type, and source and
casing withdrawal, if applicable; and
f.
Perform all excavation or concrete Work in the presence of
ENGINEER.
g.
Testing procedures and frequency shall be as described in section
03350, Concrete Testing.
C.
Testing Agency:
1.
The Testing Agency will perform required tests on construction
materials to check conformance with the Contract Documents. Required
tests on concrete include slump and temperature on site in
accordance with ASTM C 143/C 143M and ASTM C 1064, and compressive
strength of standard-cured cylinders prepared in accordance with
ASTM C 31/C 31M and tested in accordance with ASTM C 39. CONTRACTOR
to pay for all tests required for this section’s related Work.
1.9
SUBMITTALS
BY THE CONTRACTOR
A.
Submit to ENGINEER before starting the Work:
1.
Experience record of supervisory personnel and drillers.
2. List of equipment
and equipment operating procedures.
3. Shop drawings
showing location and size of reinforcing steel.
4. A Pile Layout Plan
and a Table to be used and annotated in the field which is
referenced to the Drawings, including a numbering system capable of
identifying each individual pile. The pile layout plan shall
include the horizontal coordinates of each pile, the design tip
elevation and design cutoff elevation. Additional columns in the
Table to be usedfor annotations in the field shall include Actual
reinforcing splice location(s); Final tip elevation; Remarks column
for documenting such occurrences as relocations due to striking
obstacles, whether slurry was needed, if water was struck, if casing
was used and to what depth, whether casing was left in place and any
other occurrences of note during the construction of the piers. This
Table shall be made maintained by the CONTRACTOR and shall be
delivered to the ENGINEER for use in preparing Record Drawings at
the end of the Project.
5. Proposed concrete
materials and mixture proportions conforming to the requirements of
ACI 301.
6. Detailed field
procedures for pier construction, including excavation, concreting,
and casing withdrawal, if applicable. Include proposed method for
assuring the proper placement of the reinforcing including
clearances and monitoring of concrete to assure no concrete occur.
7. If spoil, drilling
fluid, or both are to be disposed of off site, submit letters of
approval from all governmental agencies with jurisdiction over
proposed disposal sites.
8. Welding procedures
for permanent casing.
9. AWS welder
certification for permanent casing.
10. Welding procedures
for reinforcement.
11. AWS welder
certification for reinforcement.
12. Quality control
program.
13. Test report from the
supplier giving the slurry type and admixtures and the physical and
chemical properties of the mixed slurry.
14. Size, wall
thickness, type of steel, and length of permanent and temporary
steel casing.
15. Size, length,
material, and strength of liner.
16. Any splice
requirements other than those in the Contract Documents. B. Submit
the following to ENGINEER during construction:
1. Notification to
ENGINEER in time to permit in-place inspection of the completed
excavation before placement of reinforcing steel and before placing
concrete.
2. Reports of material
quantities such as concrete, reinforcement, and slurry.
3. Certified mill test
reports for reinforcing steel, including bar markings.
4. Reports of in-hole
slurry tests during construction in accordance with Article 3.5.
5. Concrete
batch-plant tickets containing the information required by ASTM C
94.
6. Reports of
as-built location, alignment, elevations, and dimensions of
drilled piers, specifically identifying those piers that are not in
accordance with the Contract Documents.
7. Graphical plot of
theoretical concrete volume and actual measured volume versus
depth or elevation for each drilled pier constructed by the slurry
displacement method.
PART 2 - PRODUCTS
2.1
GENERAL
A. This section
covers requirements for materials and products in connection
with construction of drilled piers.
2.2
STEEL
CASING AND LINER
A. Steel casing liner
shall conform to the requirements of ASTM A 283, Grade C; ASTM A 36;
or ASTM A 929.
B. Full-penetration
welds shall meet AWS D1.1 requirements for joints in non-
corrugated permanent casings and be welded by AWS-certified welders.
Welding procedures and welder certifications shall be submitted to
ENGINEER for acceptance.
C. Casing shall be of
sufficient strength to withstand handling stresses, drilling
stresses, concrete pressures, and surrounding earth and water
pressures, to protect personnel as required, and to permit
advancement of the pier through caving ground. Size and length of
casing shall be submitted to ENGINEER for acceptance.
D. Liner shall be of
sufficient strength to withstand internal concrete pressures. Size,
length, material type, and strength of liner shall be submitted to
ENGINEER for acceptance.
2.3
REINFORCING
STEEL
A. Reinforcing steel
shall conform to ASTM A 615, A 616, A 617, or A 706. ASTM A 616 bars
(rail steel) shall meet the bend-test requirements of axle-steel
reinforcing bars, ASTM A 617, Grade 60, and the bar markings rolled
into the surface of the bars shall include the letter "R"
to designate rail steel. Bars to be welded shall conform to ASTM A
706. Shop drawings and
mill test reports on reinforcing steel shall be submitted. Welding
procedures shall be submitted, if applicable.
B. Reinforcement shall
be spliced in conformance with the Contract Documents.
2.4
CONCRETE
A. Concrete and
concrete Work shall conform to ACI 301. Concrete materials and
mixture proportion information shall be submitted in accordance with
ACI 301.
B. Concrete of the
specified slump and strength shall be provided and placed. Concrete
for use in the slurry displacement method (Article 3.5) shall have a
maximum nominal aggregate size of 3/4 inch.
C. Concrete shall meet
the slump requirements given in Table A until placement is complete.
Table A.
Concrete slump requirements during placement
-
Slump (inch)Drill Method4 to 6Dry, uncased, or permanentcasing6 to 8T emporary casing7 to 9Slurry displacement
D. Water-reducing,
set-retarding admixtures shall conform to ASTM C 494, Type D, to
meet slump requirements and to delay concrete setting.
E. High-range,
water-reducing, and set-retarding admixtures shall conform to ASTM C
494, Type G or ASTM C
1017, Type II only with the acceptance of ENGINEER. F. Cement
shall conform to ASTM C 150 Type V.
G. Calcium chloride or
any admixture containing chloride ions shall not be used.
2.5
SAND-CEMENT
GROUT
A. Sand-cement
grout suitable to fill annular void outside pe)rmanent
casing
or permanent
liner shall be provided and placed in a manner acceptable to
ENGINEER. The mixture shall consist of a minimum of 188 lb/yd3 (112
kg/m3 of Type V cement, an acceptable sand, and shall have a
water-cementitious materials ratio (w/cm) less than
1.0.
2.6
CONTROLLED
SLURRY
A.
Slurry shall consist of a stable colloidal suspension of various
pulverized clays or polymers thoroughly mixed with water and having
the properties given in Table B or as accepted by ENGINEER.
B.
Water used to mix slurry shall be obtained from sources accepted
by ENGINEER.
Table
B. Required Slurry Properties
Item
to be Measured
|
Range
of Results at 68 F
|
Test
Methods
|
I.
Density before concreting lb/ft3
(kg/m3
for
slurry) 1 ft from pier bottom
|
|
(Mud
balance) ASTMD4380
|
a.
Mineral slurries
(bentonite/81top•dgilc)
|
|
|
I.
No end bearing
|
85
max
|
|
2.
With end bearing
|
70
max
|
|
b.
Polymer slurry
|
|
|
I.
No end bearing
|
64
max
|
|
2.
With end bearing
|
64
max
|
|
2.
Marsh funnel viscosity for entry,
s.lqt
(s/L)
|
|
(Marsh
funnel) API- RPI3B- Section 2
|
a.
Bentonite/attapulgite
|
26
to 50
|
|
b.
Polymer slurry
|
40
to 90
|
|
3.
Sand content in slurry, immediately
before
concreting, 1 ft from bottom, by
volume,%
|
|
(Sand
screen set) ASTMD4381
|
a.
Mineral slurries
(bentonite/attapulgite)
|
|
|
I.
With end bearing
|
4
max
|
|
2.
No end bearing
|
20
max
|
|
b.
Polymer slurry
|
|
|
I.
With end bearing
|
1
max
|
|
2.
No end bearing
|
1
max
|
|
4.
pH during excavation
|
7
to 12
|
ASTMD4972
|
*Or
as recommended by manufacturer and accepted by ENGINEER.
PART 3 - EXECUTION
3.1
TOLERANCES
A. Tolerances shall be
in accordance with ACI 117, except as follows:
1. General:
a. Location tolerance
at cut-off shall be no greater than 1/24 of the specified shaft
diameter or 3 inches, whichever is greater. If the as-installed
shaft is larger than specified, the center of the shaft may be taken
as the center of a circle having the specified area that lies within
the as-installed shaft.
b. Out-of-plumbness of
piers shall not exceed 1.5 percent.
2. Bottom area:
a. Provide bottom area
not less than that shown on the Drawings, or as acceptable to
ENGINEER.
3. Bottom slope:
a. Excavate the bottom
of the pier to a level plane within a tolerance of 1 vertical to 12
horizontal, or as acceptable to ENGINEER.
4. Pier shaft
diameter:
a. Provide pier shaft
diameter shown on the Drawings, or as accepted by
ENGINEER. Maximum
diameter shall be as accepted by ENGINEER.
5. Anchorage embedment
tolerance:
a.
Limit the vertical and horizontal deviations of
individual anchorage components from the specified location to
plus or minus 0.5 inch.
3.2
DRY
METHOD
A.
Excavate drilled piers to dimensions and required elevations shown
on the Drawings. Clear all obstructions encountered during
excavation.
B.
Maintain sidewall stability during drilling and extend
excavation to the stratum specified by ENGINEER.
C.
ENGINEER will determine actual final bearing levels during
excavation based on suitability of bearing stratum.
1.
For end-bearing piers, explore bearing stratum with a probe hole
to a minimum depth equal to the diameter of the bearing area below
the bottom of each drilled pier, unless otherwise directed by
ENGINEER.
2.
Provide a safe method for personnel access to inspect the bottom
of the drilled pier. Alternatives to direct downhole inspection
shall be approved by ENGINEER.
D.
Check each drilled pier for toxic and explosive gas before
inspection of drilled hole. If gas is found, ventilate with forced
air until safe for inspection, or follow alternative procedures
acceptable to ENGINEER. During operations necessitating entry into
the shaft, provide gas-testing equipment and a protective cage, or
temporary casing of proper diameter, length, and thickness, plus
other safety equipment called for by Federal, State, and local laws
for inspection and testing of drilled piers and protection of
workers.
E.
Remove loose material and free water from bottom of drilled piers,
unless otherwise directed by ENGINEER. If the bottom is sloping
rock, excavate to either a level plane or step the bottom with one
step whose rise is less than 1/4 the diameter of the bearing area.
F. Excavate rock
sockets as specified by the Contract Documents. Provide the socket
roughness specified. Drill a probe hole to a maximum depth of one
pier diameter, unless otherwise directed by ENGINEER.
G. Keep all excavated
materials an acceptable distance away from each open pier
excavation.
3.3
STEEL
CASING AND LINER
A. Delivery, handling,
and storage of casing:
1. Deliver casing to
the site in an undamaged condition.
2. Handle and protect
casing to maintain diameter within plus or minus 2 percent of the
specified diameter.
B. Casing shall be
continuously joined and have the strength and rigidity needed to
maintain the required excavation dimensions against earth, drilling,
and water pressures. If an inner permanent liner is used to permit
casing withdrawal, it shall have the strength and rigidity to
contain the concrete during placement.
1. Provide steel
casing for shaft excavation where required. Make diameter of
excavation such that the void space outside any temporary casing is
minimized.
2. Withdrawal of
temporary casing is at the CONTRACTOR's option, provided no
anomalies in shaft placement occurred.
3.4
REINFORCING
STEEL
A. Reinforce drilled
piers as specified in the Contract Documents.
B. Place reinforcement
for drilled piers, as shown on the Contract Documents, after
acceptance of the drilled pier excavation.
C. Reinforcement shall
be free of mud, oil, other surface contamination, and excessive
corrosion at time of concrete placement, in accordance with ACI 301.
D. The sizes and
configuration of vertical reinforcing and tie steel shall be as
shown on the Drawings. Maintain proper dimension and location of
reinforcing steel during concreting operations.
E. Straighten or
repair bars with kinks or unspecified bends in a manner acceptable
to
ENGINEER that will not
damage the bars and will maintain the required cover.
F. Reinforcement cover
shall be not less than 3 inches where exposed to soil and not less
than 4 inches in cased piers where the casing is to be withdrawn.
1. The reinforcing
cage shall be tied and supported in the shaft so the cage will
remain within specified tolerances.
2. Provide
centralizers to maintain cover.
a. Centralizers shall
be plastic wheeled spacers acceptable to ENGINEER.
b. Centralizers shall
be used at intervals not exceeding five feet along the length of the
shaft. Start placing centralizers at the bottom of the cage. Each
level of centralizers shall be rotated 45 degrees in the horizontal
plane relative to the level below.
G. Splice vertical
reinforcing steel in accordance with ACI 318 for compression
or tension. Submit splice details. Stagger splice locations one
lap length on alternating bars.
H. Weld reinforcing
bars in accordance with AWS D1.4. Use AWS-certified welders.
I. The minimum clear
distances between reinforcement, including lapped bars, shall be
4 inches or four times
the maximum aggregate size, whichever is larger.
J. Place
reinforcement before pier concreting begins, unless otherwise
allowed by
ENGINEER.
K. Limit
reinforcing-steel vertical movement during casing withdrawal to 6
inches.
3.5
SLURRY
DISPLACEMENT METHOD A. General:
1. This section covers
the special requirements for the slurry displacement method of
installation.
Materials
and execution related to steel casing, reinforcing steel, and
concrete shall be in accordance with Articles 3.2, 3.3, and 3.4,
respectively, except as noted.
The
installation and slurry materials shall be in accordance with
this Section.
B.
Installation Procedure:
1.
Use slurry, unless the water, in combination with colloidal fines
from soil being excavated, stabilizes the hole and is acceptable to
ENGINEER.
2.
Obtain slurry from sources acceptable to ENGINEER. Mix, store, and
transport slurry using equipment made for these purposes.
3.
Submit plans and test results for any physical or chemical
treatment of the water or slurry necessary to meet the requirements
of Table B that are acceptable to ENGINEER.
4.
Set temporary surface casing to contain the slurry, unless
otherwise specified by
ENGINEER.
5.
Use slurry to stabilize the excavation. Where drilled piers are
installed below groundwater or in caving soils, maintain the slurry
level in the excavation not less than 5 ft above the groundwater
level to provide a stable hole. Maintain the slurry level above any
unstable zones a sufficient distance to prevent caving or sloughing
of those zones. Demonstrate to the satisfaction of ENGINEER that
stable conditions are being maintained.
6.
The in-hole slurry shall meet the specified properties, as given
in Table B, before concreting. Recycling of slurry is permitted
provided that the recycled slurry satisfies the Table B
requirements. Clean, recirculate, remove sand from, or replace the
slurry to maintain the required slurry properties. Submit to
ENGINEER a written record of results for the Table B tests for each
drilled pier installed.
7.
Complete concreting the drilled pier the same day that
the excavation is completed. If this is not possible, redrill,
clean, and test the slurry in the excavation before concreting.
C.
Excavation:
1.
Use excavation methods that leave the sides and bottom of the hole
free of loose material that would prevent intimate contact of the
concrete with firm, undisturbed soil or rock. If loose or
unacceptable material is present, reclean the hole to the
satisfaction of ENGINEER.
2.
For piers designed without end bearing, the accumulated sediment
at the bottom of the pier, measured just before concreting, shall be
less than 6 inches. If greater, reclean the hole.
3. Remove all soil and
excavated materials and store them a sufficient distance from each
open pier excavation to avoid contamination of the excavation after
final clean out.
4. Use drilling tools
and excavation procedures that minimize negative pressure and avoid
disturbance of the surrounding material in the excavation. Raise and
lower the drilling tool in the hole at a rate that does not swirl
the slurry and affect the stability of the hole.
5. At the completion
of excavation and also before the start of concrete placement, clean
the drilled-pier bottom with an air-lift, recirculation system, or a
cleanout bucket equipped with a one-way flap gate that prevents soil
in the bucket from reentering the pier.
D. Concrete and
Reinforcing Steel:
1. Place reinforcing
steel in accordance with the Contract Documents.
2. Use concrete in the
slurry displacement method that satisfies the requirements of
Article 2.4.
3. Do not start
concrete placement until a concrete supply adequate to fill the pier
is assured. Place concrete within the time limit during which the
excavation remains clean and stable and the concrete maintains the
required slump. If an unplanned cold joint occurs, roughen and clean
the surface of construction joints, provide reinforcing dowels and
continue concreting at the direction of the ENGINEER. During
concrete placement, the displaced slurry shall be pumped to holding
tanks. Do not spill onto or contaminate the site. Do not use
excavated slurry pits, unless accepted by ENGINEER.
4. Dispose of the
slurry off site in a legally acceptable manner. Submit approval of
governing agencies with jurisdiction.
E. Concreting Methods:
1. Place concrete by
tremie methods or by pumping.
2. Tremie or pump pipe
shall be made of steel and have watertight joints. Tremie pipe shall
have a minimum diameter of 8 inches, and pump pipe shall have a
minimum diameter of 4 in.
3. A capped or
pig-plugged tremie or pump pipe shall be inserted and seated in the
excavation at the bottom of the pier before the commencement of
concrete placement.
4. The bottom of a
capped pipe or tremie shall be tightly closed with a bottom plate or
other acceptable device. Place enough concrete in the pipe or tremie
to prevent the flow of slurry into it.
5. If a pig is used,
set the open tremie pipe loosely on the bottom. Insert the pig at
the top and then place concrete pushing the pig ahead, separating
the concrete from the drilled pier excavation fluid. Take care to
ensure that the pig is properly sized to fit in the pipe, and keep
the concrete separate from the slurry so that all slurry is expelled
from the pipe during the initial charging process. When the pipe is
filled with concrete, lift the pipe off the bottom the
minimum amount needed to start the concrete flowing. Once concrete
flow has started, place concrete into tremie at a fast enough rate
to maintain a positive head of concrete inside the pipe relative to
slurry level outside pipe.
6. Embed tremie or pump
pipe a minimum of 10 feet in the concrete to maintain a seal
throughout concrete placement to prevent reentry of slurry suspension
into the pipe. If the seal is lost, withdraw pipe, recreate the seal
by embedding a capped tremie or pump pipe I0 feet into the
existing concrete, and restart the tremie operation.
7. Displace out of the
pier or remove from the pier the first portion of concrete that comes
to the top of the pier that contains concrete contaminated with
slurry until uncontaminated concrete is visible. Add or remove
concrete to the specified cutoff level.
8. Raise or lower the
tremie pipe in a manner that does not break the seal and does not
cause pier defects, such as vertical bleed channels or piping, or
segregation.
9. Do not use aluminum
pipe or equipment for placing concrete.
10. Report in graphical
format the theoretical and actual volume of concrete placed versus
depth at elevation intervals not exceeding the shaft diameter.
F. Inspection and
Testing:
1. ENGINEER will
inspect drilled pier installations and determine the actual final
bearing level. Inspection and testing will be done using the criteria
set forth in the Contract Documents.
2. Perform slurry
testing by the test methods in Table B. ENGINEER will inspect the
CONTRACTOR's testing. Provide all test equipment required for the
tests specified in Article 2.6. Have available at the site a slurry
sampler capable of obtaining slurry samples at any depth within the
drilled pier excavation.
3. The testing agency
will sample and test concrete in accordance with Section
03350, Concrete Testing.
3.6
PLACEMENT
OF ANCHORAGE EMBEDMENTS
A. Before placement,
all anchorage components shall be free of contaminating material or
unacceptable corrosion.
B. Place anchorage
components either by pushing into the fresh concrete or by setting in
the open shaft. If the anchorage components are not easily pushed
into the fresh concrete, the concrete shall be vibrated to ensure
full contact between anchorages and concrete.
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