Section
02726
MANHOLE
AND PRECAST VAULT CONSTRUCTION
PART 1 - GENERAL
1.1
THE
REQUIREMENT
A. This section covers
the Work necessary for the construction of manholes and precast
vaults. Manhole and vault details are as shown on the Plans. This
section does not cover electrical manholes and vaults.
B. The CONTRACTOR shall
furnish all tools, equipment, materials, and supplies and shall
perform all labor required to complete the work as indicated in the
Contract Documents.
C. Manhole locations are
fixed and cannot be moved or relocated from locations shown on the
Plans to accommodate pipe manufacturing or laying. If necessary,
special lengths of pipe shall be provided to meet manhole location
requirements.
D. Manholes and
precast vaults shall be built without steps or ladders.
Flattop manholes shall only be used in locations specifically shown
on the Plans.
E. Manhole and precast
vault covers located in areas subject to vehicular traffic shall be
designed for AASHTO H-20 loading. Manholes and vaults located in all
four-way street intersections shall have bolt-down covers. Manholes
and vaults located along gutters or surface run-off areas shall also
have bolt-down covers.
F. All manholes
connected to sewers 12 inches or larger shall have PVC liner. New
manholes shall be lined with ribbed PVC sheet, cast-in-place during
manufacturing on precast shaft sections. Concrete bases shall be
lined in accordance with the Contract Documents. Existing unlined
manholes that are being repaired shall be lined in accordance with
the Contract Documents.
G. Precast
Manholes:
Precast manholes shall conform to the size, shape, form and details
shown on the Contract Documents and shall be installed in accordance
with Standard Drawing S-050 for PVC-lined manholes, S-045 for unlined
manholes, or S-051 for drop manholes The precast cylinder units,
precast concrete taper sections, and precast eccentric flat-top
sections shall be designed and manufactured for AASHTO H-20 loading.
The CONTRACTOR shall submit shop drawings of all precast manholes.
The minimum allowable steel shall be hoops of No. 4 wire cast into
each unit sufficient for handling. The Keylock joint between precast
concrete shaft units, including the joint with the cast-in-place
concrete base, shall be filled with plastic sealing compound
conforming to Federal Specification SS-S-210A, to make a watertight
joint. Once the shafting has settled, the outside of all joints
shall then be sealed with a 6-inch-minimum wide joint wrap of EPDM
base and butyl mastic except for the joint to the cast-in-place
concrete base. Sections of various heights shall be set perfectly
plumb and used to bring the top of the manhole ring and cover to the
required elevation.
H. Drop
Manholes:
Drop manholes shall conform to the requirements of Standard
Drawing S-051. The drop
inlet pipe shall be the same diameter as the intercepted sewer.
1.2
RELATED
WORK SPECIFIED ELSEWHERE
A. The requirements of
the following sections and divisions apply to the Work of this
section. Other sections and divisions of the Specifications, not
referenced below, shall also apply to the extent required for proper
performance of this Work.
1. Section 02200,
Earthwork
2. Section 02550,
Asphalt Concrete Pavement
3. Section 02730,
Sanitary Sewer System Testing
4. Section 03300,
Cast-in-Place Concrete
5. Section 06620,
Plastic Liner (Polyvinyl Chloride)
6. Section 09800,
Protective Coating
1.3
REFERENCE
SPECIFICATIONS, CODES AND STANDARDS
A. All Work specified
herein shall conform to or exceed the applicable requirements of the
referenced portions of the following publications to the extent that
the provisions thereof are not in conflict with other provisions of
these Specifications.
B. Comply with the
applicable editions of the following codes, regulations and
standards.
1. 1. Industry
Standards:
ASTM A 48
Standard Specification for Gray Iron Castings
ASTM A 615
Standard Specification for Deformed and Plain
Carbon-Steel Bars for
Concrete Reinforcement
ASTM C 14
Standard Specification for Non-reinforced
Concrete Sewer, Storm
Drain, and Culvert Pipe
ASTM C 33
Standard Specification for Concrete Aggregates
ASTM C 94
Standard Specification for Ready-Mixed
Concrete
ASTM C 150
Standard Specification for Portland Cement
ASTM C 387
Standard Specification for Packaged, Dry,
Combined Materials for Mortar and Concrete
ASTM C 478
Standard Specification for Precast Reinforced
Concrete Manhole
Sections
ASTM C 1244
Standard Test Method for Concrete Manholes by the
Negative Air Pressure (Vacuum) Test Prior to Backfill
SSPWC Subsection 206-3
Standard Specifications for Public Works
Construction, Gray Iron
Casting
SS-S-210A
Federal Specifications, Plastic
Sealing
Compound
C. Comply with the
applicable reference Specifications as specified in the General
Requirements and the
Additional General Requirements.
1.4
CONTRACTOR
SUBMITTALS
A. Submittals shall be
made in accordance with the General Requirements, Additional
General Requirements and
as specified herein.
B. Shop
Drawings:
The CONTRACTOR shall furnish complete shop drawings for all precast
manhole sections, cast iron frames and covers, and appurtenances for
review by the ENGINEER in accordance with the section entitled “Shop
Drawing Submittals” of the General Requirements.
1.5
QUALITY
ASSURANCE
A. Inspection:
After installation, the CONTRACTOR shall demonstrate that all
manholes have been properly installed, level, with tight joints, at
the correct elevations and orientations, and that the backfilling
has been carried out in accordance with the Contract Documents.
PART 2 - PRODUCTS
2.1
GRANULAR
BASE
A. Granular base shall
conform to Section 02200, Earthwork. The thickness of the granular
base material used to support concrete manhole bases shall be the
same as the adjacent pipeline bedding.
2.2
CONCRETE
A. Ready-mixed,
conforming to ASTM C 94, Alternate B. The concrete class
for manhole bases shall be 650-CW-4000. The concrete class for
precast manhole and vault walls and top shall be 650-CW-4000 and
contain at least 6 sacks of cement per cubic yard. Maximum size of
aggregate shall be 1.5 inches. Slump shall be between 2 and 5
inches.
B. All concrete,
mortar, and grout used in the construction of manholes shall conform
to
SSPWC Section 201.
Mortar shall be Class C.
2.3
FORMS
A. Provide forms on
all vertical surfaces. Wood or sandbags are acceptable form
material.
2.4
REINFORCING
STEEL
A. Conform to ASTM A
615, Grade 60, deformed bars.
B. Reinforcement for
poured-in-place concrete bases shall be #6 bars @ 12 inches on
center in each direction in accordance with Standard Drawing S-050,
unless otherwise shown on the Drawings.
C. Reinforcement for
precast sections shall conform to ASTM C 478.
2.5
MANHOLE
BASES
A. Precast manhole
bases shall not be permitted unless accepted by the ENGINEER.
B. Manhole bases shall
be poured in place and constructed of Class 650-CW-4000 concrete to
the form and dimensions shown on the Contract Documents.
2.6
POURED-IN-PLACE
MANHOLES
A. Poured-in-place
type manholes may be used, conforming to Standard Drawing S-049 or
S-050, provided all details of construction are accepted by the
ENGINEER.
2.7
PRECAST
MANHOLE SECTIONS
A. Precast manhole
sections shall conform to Standard Detail 14 on Drawing C1-5002 as
applicable, all in accordance with ASTM C 478. The precast cylinder
units, precast concrete taper sections, and precast eccentric
flat-top sections shall be designed and manufactured for AASHTO H-20
loading. The CONTRACTOR shall submit shop drawings of all precast
manholes. The minimum allowable steel shall be hoops of No. 4 wire
cast into each unit sufficient for handling.
B. Provide eccentric
cones for all manholes. Cones shall have same wall thickness and
reinforcement as manhole sections. Top and bottom of all sections
shall be parallel. Joints shall be Keylock with plastic sealing
compound.
C. Prior to the
delivery of any size of precast manhole section on the jobsite, yard
tests will be conducted at the point of manufacture. The precast
sections to be tested will be selected at random from the stockpiled
material, which is to be supplied for the job. All test specimens
will be mat tested, and shall meet the permeability test
requirements of ASTM C 14.
2.8
MANHOLE
EXTENSIONS
A. Concrete grade
rings for extensions shall be a maximum of 6 inches high and shall
be accepted by the ENGINEER before installation.
B. In general, manhole
extensions shall be used on all manholes in roads or streets or in
other locations where a subsequent change in existing grade may be
likely. Total height of stacked grade rings shall be limited to a
maximum of 12 inches. Finish grade for manhole covers in paved
areas shall conform to finished ground or street surface level,
unless otherwise directed by the ENGINEER.
2.9
MORTAR
A. Mortar shall be
used only for keylock joint while adjusting rings to grade
in accordance with Standard Detail 14 on Drawing C1-5002. Standard
premixed mortar conforming to ASTM C 387 or proportion 1 part
Portland cement to 2 parts clean, well- graded sand which shall pass
a 1/8-inch screen. Admixtures may be used not exceeding the
following percentages of weight of cement: Hydrated lime, 10
percent; diatomaceous earth or other inert materials, 5 percent.
For the Keylock type joint between grade rings, the consistency
shall be such that excess mortar shall be forced out of the groove
and finished flush with the surface. Mortar mixed for longer than
30 minutes shall not be used.
2.10
PLASTIC
SEALING COMPOUND
A. Preformed plastic
sealing compound shall be 1-1/4-inch square beads, Kent-Seal No.
2 manufactured by
Hamilton Kent Manufacturing Company, Kent, OH; Ram-Nek, manufactured
by Henry Sealants, Houston, TX; Or Equal, meeting all requirements
of Federal Specification SS-S-210A.
2.11
JOINT
WRAP FOR MANHOLE SECTIONS
A. Joint wrap for
manhole sections shall be 6 inches wide; of EPDM base and butyl
mastic, Rub’R-Nek by Henry Company, Seal Wrap by Sealing Systems,
Inc.; or of synthetic polymer, StopAQ EZ Wrap by Amcorr Inc.; Or
Equal.
2.12
PIPE
STUBOUTS FOR FUTURE SEWER CONNECTIONS
A. Pipe stubouts shall
be 8-inch VCP unless otherwise specified on the Drawings. Strength
classifications shall be the same class as in adjacent trenches.
Where there are two different classes of pipe at a manhole, the
higher strength pipe shall govern the strength classification.
Rubber gasketed watertight plugs shall be furnished with each
stubout adequately braced against all hydrostatic or air test
pressures. Stubouts shall be installed as shown on Standard Detail
14 on Drawing C1-5002,
as
applicable, unless otherwise shown on the Drawings.
2.13
PRECAST
CONCRETE VAULT
A. The precast
concrete vault shall be precast with a 28-day, 4,000-pounds per inch
minimum compressive strength concrete and designed for AASHTO
H-20 loading. Minimum dimensions are shown on the Drawings.
Provide openings for pipes and grating as shown on the Drawings.
2.14
MANHOLE
FRAMES AND COVERS
A. Manhole frames and
covers shall be fabricated of cast iron in the size and shape
detailed on the Drawings. Castings shall be tough, close-grained
gray iron, sound, smooth, clean, free from blisters, blowholes,
shrinkage, cold shuts, and all defects, and shall conform to ASTM A
48, Class 35B. Plane or grind bearing surfaces to ensure flat, true
surfaces. Covers shall be true and seat within ring at all points.
B. Frames shall have a
minimum opening diameter of 36 inches.
C. Manhole frame and
cover sets of the type, size and quantity indicated on the
Contract Documents, shall be installed at the locations shown
on the Drawings in accordance with Standard Drawing S-055.
D. Frames and covers
shall be designed for H-20 loading. Before leaving the foundry, all
castings shall be thoroughly cleaned and subjected to a hammer
inspection. The interior surfaces of the manhole frame and cover
shall be coated in the field with not less than 6 mils of bituminous
paint as specified in Section 09800, Protective Coating, of these
Specifications.
E. Each cover shall be
ground or otherwise finished so that it will fit in its frame
without rocking. Frames and covers shall be shipped to the site in
match-marked sets. Covers shall have the word "SEWER" and
"O.C.S.D." cast thereon in 3-inch high letters, and
“DANGER DO NOT ENTER” in 1” high letters as shown on the
Standard Drawings S-
052, S-053 and S-054. No
other lettering shall appear on the top of the covers.
F. Manholes and vaults
located in all four-way street intersections shall have bolt-down
covers. Manholes and vaults located along gutters or surface
run-off areas shall also have bolt-down covers.
G. Standard manhole
frame and cover shall be Model A-1251-4 as manufactured by Alhambra
Foundry Co., Ltd., Or Equal from Neenah Foundry. Bolted manhole
frame and cover shall be Model A-1251B-4 as manufactured by Alhambra
Foundry Co., Ltd., Or Equal from Neenah Foundry.
H. Certification:
When required by the ENGINEER, covers shall be tested by use of the
Transverse Test and be able to sustain a minimum breaking load of
2,200 pounds using a test bar measuring 1.2 inches in diameter and
21 inches long, with a distance between supports of 18 inches. A
laboratory certification containing transverse test results for each
lot of castings shall be furnished by the foundry.
2.15
PVC
LINER
A. All manholes
connected to sewers 12 inches or larger shall be lined with PVC
liner in accordance with Section 06620, Plastic Liner (Polyvinyl
Chloride). New manholes shall be lined with ribbed PVC sheet,
cast-in-place during manufacturing on precast shaft sections.
Concrete bases shall be lined in accordance with the Contract
Documents. Existing unlined manholes that are being repaired shall
be lined in accordance with the Contract Documents.
PART 3 - EXECUTION
3.1
GENERAL
A. Manholes shall be
constructed in accordance with Standard Detail 14 C1-5002.
B. Manholes and
precast vaults shall be built without steps or ladders.
Flattop manholes shall only be used in locations specifically shown
on the Drawings.
3.2
EXCAVATION
AND BACKFILL
A. Conform to
applicable portions of Section 02200, Earthwork. Backfill
around manholes shall be 1½-sack cement sand slurry.
3.3
PAVING
A. Pavement removal
and replacement for all excavations necessary for the
construction or repair of manhole shall conform to the provisions of
Section 02550, Asphalt Concrete Pavement, of these Specifications.
3.4
CONCRETE
BASES
A. Manhole bases shall
be poured in place to the form and dimensions shown on the Contract
Documents. Manhole locations are fixed and cannot be moved or
relocated from locations shown on the Drawings to accommodate pipe
manufacturing or laying. If necessary, special lengths of pipe
shall be provided to meet manhole location requirements.
B. All concrete
manhole bases shall be formed and poured on a granular base (6
inches minimum) having the same thickness as the bedding under the
sewer on which the manhole base is being built. Place and thoroughly
compact base with a mechanical or power vibrating tamper.
C. That portion of the
base above the invert elevation of the sewer pipe shall be formed to
provide a smooth channel section as indicated in the Contract
Documents. The radius of the channel shall be no less than the
internal radius of the inlet pipe. The forms shall be checked and
accepted by the ENGINEER for accuracy of dimensions and relative
smoothness prior to pouring of the base. If accepted by the
ENGINEER, free forming of bases may be allowed on pipelines 10
inches or smaller. The concrete shall be vibrated while it is being
poured into the form. Channels shall vary uniformly in size and
shape from inlet to outlet, if required. The manhole base shall be
poured as one monolithic pour.
D. Lateral connections,
typically those 12 inches or smaller, where the main size is less
than 39 inches in diameter, shall be constructed with gas flaps in
accordance with Standard Drawing S-056.
E. Construct concrete
base in conformance with the details shown on the Drawings. Vibrate
to densify the concrete and screed so that the first precast manhole
section to be placed has a level, uniform bearing for the full
circumference.
F. Form a Keylock
joint in the base and install three beads of plastic sealing
compound at the joint to assure watertight seal between base and
manhole wall. First section shall be properly located and plumb.
G. If material in
bottom of trench is unsuitable for installation of the manhole,
excavate below the flow line as directed by ENGINEER, and backfill
to required grade with gravel.
3.5
PLACING
PRECAST MANHOLE SHAFT SECTIONS
A. Clean ends of
sections of foreign materials. The keylock joint between precast
concrete shaft units, including the joint with the cast-in-place
concrete base, shall be filled with plastic sealing compound
conforming to Federal Specification SS-S-210A, to make a watertight
joint, in accordance with Standard Detail 14 on Drawing C1-5002.
Sections of various heights shall be set perfectly plumb and used to
bring the top of the manhole ring and cover to the required
elevation.
B. Prevent mortar from
drying out and cure by applying an approved curing compound or
comparable approved method. Chip out and replace all cracked or
defective mortar. Completed manhole shall be rigid and watertight.
3.6
MANHOLE
INVERT
A. Construct manhole
inverts in conformance with details shown on the Drawings, and with
smooth transitions to ensure an unobstructed flow through the
manhole. Remove all sharp edges or rough sections which tend to
obstruct flow. Where a full section of pipe is laid through a
manhole, saw cut and break out the top section as indicated and
cover exposed edge of pipe completely with mortar. Trowel all mortar
surfaces smooth.
3.7
FLEXIBLE
JOINTS
A. Furnish and install
two (2) each 2-foot long pipe joints from all manhole walls per
Standard Drawing S-050. Lay pipes entering manhole connections on
firmly compacted granular base to undisturbed earth. Base materials
shall be as previously specified.
3.8
PIPE
STUBOUTS FOR FUTURE SEWER CONNECTIONS
A. Install vitrified
clay pipe stubouts in manholes for future sewer connections as shown
on the Drawings or as required by the ENGINEER. Grout pipes in
precast walls or manhole base to provide watertight seal around
pipes. Construct invert channels in accordance with details shown
on the Drawings.
B. All stubs shall
be plugged with a factory made stopper at the socket end
per manufacturer’s recommendations. Brick and mortar plugs may be
used on stubs greater than 21 inches in diameter. Plugs shall be
capable of withstanding all internal, external, and test pressures
without leakage. Plugs shall be braced as necessary during testing
to prevent dislodging.
3.9
PERMANENT
PLUGS
A. Clean interior
contact surfaces of all pipes to be cut off or abandoned as shown.
Construct concrete plugs or factory-made stoppers at the end at of
all pipes 18 inches or less in diameter. Minimum length of concrete
plugs shall be 8 inches. For pipe 21 inches and larger, the plugs
may be constructed of common brick or concrete block. Plaster the
exposed face of block or brick plugs with mortar. All plugs shall
be watertight and capable of withstanding all internal and external
pressures without leakage.
3.10
MANHOLE
EXTENSIONS
A. Install extensions
in conformance with the details shown on the Drawings, and to height
determined by the ENGINEER. Seal grade ring joints with mortar as
required for final leveling. Seal remaining exterior joints and
interior joints of unlined manholes with mortar Extensions shall be
watertight.
3.11
MANHOLE
FRAMES AND COVERS
A. Install frames and
covers on top of manhole to positively prevent all infiltration of
surface or groundwater into manholes. Frames shall be set in mortar
on top of grade rings in unlined manholes. Frames rest directly on
the formed piece of PVC liner in PVC- lined manholes as shown on
Standard Drawing S-050. Set frames so that tops of covers are flush
with surface of adjoining pavement unless otherwise shown or
directed.
B. The elevation at
which manhole frames and covers are to be set shall be as directed
by the ENGINEER in the field. Covers shall be installed flush with
traveled pavement and shoulders, 1/10-foot above the surface if
located between the traveled way and the roadside ditch, and 18
inches above the surface in the roadside ditch, where applicable.
Flush installations are flush to 1/8-inch maximum height with
installation as shown on Standard Drawing S-055.
C. The frames and
covers shall be cleaned of all foreign materials and to a
fine appearance and fit. All costs for installing manhole frame
and cover sets in place as described herein, including all necessary
concrete work, shall be included in the applicable contract price.
3.12
MANHOLE
ADJUSTMENT TO GRADE
A. After compacting
the soil around manholes in roadways and pavement is installed,
excavate neatly about 12 inches out from the frame for access to
grade rings for final leveling.
B. Make the adjustment
with mortar between the first and second grade rings.
C. Fill the excavation
with rapid set concrete to form a concrete collar around the
exterior perimeter of the manhole frame and grade rings as shown on
Standard Drawing S-055.
D. Complete or repair
the manhole liner installation. Make the final weld to the topmost
PVC section mounted under the frame for PVC-lined systems. Apply
polyurethane coating as required for manhole repairs to all exposed
concrete below the frame for polyurethane-lined systems.
3.13
MANHOLE
OVER EXISTING SEWERS
A. Construct manhole
over existing operating sewer lines at locations shown in accordance
with Standard Drawing S-049 and elsewhere in the Contract Documents.
Perform necessary excavation as specified above around existing line
and construct manhole.
B. Maintain flow
through existing sewer lines at all times, and protect new concrete
and mortar work for a period of 7 days after concrete has been
placed. Advise ENGINEER of plans for diverting sewage flow and
obtain ENGINEER’s acceptance before starting. ENGINEER’s
acceptance shall not relieve CONTRACTOR of
responsibility for maintaining adequate capacity for flow at all
times and adequately protecting new and existing work.
C. Construct the new
base under the existing sewer and the precast sections as
specified herein.
D. Break out the
existing pipe within the new manhole, cover the edges with mortar,
and trowel smooth. Install liner as necessary to cover all exposed
concrete.
3.14
FLOW
BYPASSING
A. Bypassing of
wastewater flow shall be performed in accordance with Section 02999,
Temporary Handling of Sewage Flow.
3.15
CONNECTION
TO EXISTING MANHOLE
A. To use an existing
stub, ensure that lateral enters the stub at the slope of ¼-inch
per foot. Remove the plug and install new pipe in the socket.
Install gas flap inside manhole in accordance with Standard Drawing
S-056, if there is no existing gas flap.
B. If no usable stub
exists, core drill through the manhole base and install a new stub
in accordance with Standard Drawing S-057. After core drilling,
install the PVC turnback, position the pipe in the hole, and grout
in place. Repair the PVC liner and attach the turn back.
C. Maintain flow
through existing sewer lines at all times, and protect new concrete
and mortar work for a period of 7 days after concrete has been
placed. Advise ENGINEER of plans for diverting sewage flow and
obtain ENGINEER’s acceptance before starting. ENGINEER’s
acceptance shall not relieve CONTRACTOR of
responsibility for maintaining adequate capacity for flow at all
times and adequately protecting new and existing work.
D. For laterals that
are not at the proper elevation, create a drop manhole per Standard
Drawing S-051 only upon acceptance by the ENGINEER. Penetrating the
manhole riser wall directly for a lateral is not acceptable.
3.16
SPECIAL
MANHOLES
A. Construct special
manhole in conformance with applicable parts of
these
Specifications and as
shown on the Drawings.
3.17
PRECAST
CONCRETE VAULT
A. Install precast
concrete vault at the locations shown on the Drawings. Provide
necessary excavation and backfill as specified herein.
3.18
VACUUM
TESTING
A. Vacuum testing
shall be performed for all new or retrofitted manholes per ASTM C
1244 unless otherwise
noted, or unless those manholes are in service. Manholes that are
not vacuum tested shall be visually inspected for infiltration.
3.19
MANHOLE
REPAIR A. General:
The CONTRACTOR shall
perform all concrete, mortar, gunite, grout and lining repair;
installation of new liner, frame and cover; adjustment to grade; and
paving as necessary for a complete repair of manholes as indicated
on the Contract Documents. All Work shall be performed without
restriction or interruption of sewer flows. Detailed plans shall be
submitted by the CONTRACTOR prior to the beginning of construction,
showing the type of any proposed or required bypass systems to be
used.
It is the responsibility
of the CONTRACTOR to take adequate measures to ensure that no debris
is allowed to enter the sewer. If at any time debris does enter
the sewer, the CONTRACTOR shall clean the sewer to a point
downstream as determined by and to the satisfaction of the ENGINEER.
All costs for cleaning the sewer to remove the debris that was
allowed to enter the sewer shall be borne by the CONTRACTOR.
Existing rings and covers shown to be replaced shall be broken and
disposed of by the CONTRACTOR in the presence of the ENGINEER.
B. Surface
Preparation:
All interior surfaces
shall be water blasted to remove all deteriorated brick, concrete,
or any existing coating until a solid structure of brick or concrete
is exposed. All grease and attached residue shall be removed during
the surface preparation. Water blasting shall be performed with a
high-pressure water blaster with an adjustable pressure range of
5,000 to 8,000 pounds
per inch. Debris from water blasting shall not be allowed to enter
the sewer. Provide additional surface preparation in accordance with
the Article entitled “Manhole Lining” herein.
C. Leak Stoppage:
Prior to the application
of the mortar-leveling course for any liner, the CONTRACTOR shall
stop all leaks in the structure. The method for stopping the leaks
shall be the CONTRACTOR's option as accepted by the ENGINEER. OCSD
shall not be responsible for any method or procedure that fails to
stop leaks.
D. Mortar Application:
Preparation of the
existing surfaces shall be accepted by the ENGINEER before
application of the mortar-leveling course. Mortar or gunite shall
be applied to remove all surface irregularities and to provide a
smooth surface on which to apply the liner. All surfaces shall be
as dry as possible prior to the installation of the liner. Provide
mortar leveling in accordance with the Article entitled “Manhole
Lining” herein.
A mortar-leveling course
shall be required on all brick manholes. A mortar-leveling course
is not required on precast concrete manholes unless indicated
otherwise.
3.20
MANHOLE
LINING A. PVC Liner:
PVC liner for new
manholes shall be furnished and installed according to Section
06620, Plastic Liner (Polyvinyl Chloride), of these Specifications,
Standard Drawing S-050, and as described herein.
All T-lock ribs shall be
oriented vertically. Field joints in liner between precast concrete
sections shall not be made until the joint mortar has been allowed
to cure at least 48 hours.
The liner shall be
continuous, seamless, free from any holes or defects, and completely
bonded to the existing structure, and have returns at joints with
unlined surfaces.
PVC lining not cast in
place, but installed onto an existing concrete surface (for example,
Ameron Arrow Lock), shall be installed using mastic in accordance
with manufacturer recommendations and per Section 06620, Plastic
Liner (Polyvinyl Chloride).
The coating shall be
continuous, seamless, and free from any holes or defects.
The coating Contractor
shall spark test the completed lining per applicable sections of
Section 06620 Plastic Liner in the presence of the ENGINEER. All
holidays shall be repaired to the satisfaction of the ENGINEER and
retested.
CONTRACTOR shall furnish
two plugs to permit measurement of the lining thickness.
Only those workers
trained by and licensed as installer by the manufacturer shall be
used.
The CONTRACTOR shall take
all necessary precautions to prevent the installed coating from being
damaged by equipment used in or taken through the Work.
Upon completion of the
Work, all tools and excess material shall be removed and the
structure shall be left in a clean and presentable condition.
All personnel working in
the area shall wear personal protective air support equipment as
recommended by the coating manufacturer.
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