Section 02200
EARTHWORK
PART 1 - GENERAL
1.1
THE
REQUIREMENT
A. General:
The work of this section includes all earthwork required for
construction of the Work. Such earthwork shall include, but not be
limited to, the loosening, removing, loading, transporting,
depositing, grading and compacting in its final location of
all materials wet and dry, as required for the purposes of completing
the work specified in the Contract Documents, which shall include,
but not be limited to, the furnishing, placing, and removing of
sheeting, shoring and bracing necessary to safely support the sides
of all excavation; supporting structures above and below ground; all
pumping, ditching, draining, dewatering, and other required measures
for the removal or exclusion of water from the excavation; filling
and compacting to elevations shown on the Contract Documents; all
backfilling around structures and pipe and all backfilling of
trenches and pits; the disposal of excess and unsuitable excavated
materials; borrow of materials to make up deficiencies for fills; and
all other incidental earthwork, all in accordance with the
requirements of the Contract Documents. The elevations shown on the
Plans of existing features are taken from the best available data and
are intended to give reasonably accurate information. The CONTRACTOR
is responsible for determining exact quantities of excavation and
fill required. Pits and fills used for the erection of the
CONTRACTOR's construction facilities shall be filled or removed upon
the completion of the work and leveled to meet the existing contours
of the adjacent ground. After all structures have been completed,
the ground surface shall be brought to the finished grade elevations
and relative compaction indicated on the Contract Documents.
1.2
RELATED
WORK SPECIFIED ELSEWHERE
A. The requirements of
the following sections and divisions apply to the Work of this
section. Other sections and divisions of the Specifications, not
referenced below, shall also apply to the extent required for proper
performance of this Work.
1. Division 01140, Work
Restrictions
2. Division 02 other
sections, as applicable
3. Section 15000
Piping, General
1.3
REFERENCE
SPECIFICATIONS, CODES, AND STANDARDS
A. All Work specified
herein shall conform to or exceed the applicable requirements of the
referenced portions of the following publications to the extent that
the provisions thereof are not in conflict with other provisions of
these Specifications.
B. Comply with the
applicable editions of the following codes, regulations, and
standards.
1. Codes and
Regulations: California Labor Code.
29 CFR 1926
Code of Federal Regulations, Title 29, Part 1926, U.S.
Safety and Health
Regulations for Construction (OSHA)
CCR
California Code of Regulations, Title 8
Industrial
Relations (Cal/OSHA)
2. Commercial
Standards:
ASTM C 136
Test Method for Sieve Analysis of Fine and Coarse
Aggregates
ASTM D 422
Test Method for Particle-Size Analysis of Soils
ASTM D 806
Test Method for Cement Content of Hardened Soil- Cement
Mixtures
ASTM D 1556
Test Method for Density and Unit Weight of Soil in Place by
Sand-Cone Method
ASTM D 1557
Test Methods for Laboratory Compaction Characteristics of Soil
Using Modified Effort (56,000 ft-lbf/ft (2,700 kN- m/m))
ASTM D 1633
Test Method for Compressive Strength of Molded Soil- Cement
Cylinders
ASTM D 2166
Test Method for Unconfined Compressive Strength of
Cohesive Soil
ASTM D 2419
Test Method for Sand Equivalent Value of Soils and Fine
Aggregate
ASTM D 2435
Test Method for One Dimensional Consolidation
Properties of Soils
Using Incremental Loading ASTM D 2487 Classification
of Soils for Engineering Purposes ASTM D 4829 Test
Method for Expansion Index of Soils
ASTM D 5195
Test Method for Density of Soil and Rock In-Place at
Depths below Surface by
Nuclear Methods
ASTM D 6938
Test Method for In-Place Density and Water Content of Soil and
Soil-Aggregate by Nuclear Methods (Shallow Depth)
ASTM D4829 - 08a
Test Method for Expansion Index of Soils
3. “Green Book”
Standard Specifications:
SSPWC
Sections 203-1, 203-2, 203-3 - Bituminous Materials
SSPWC
Section 211 - Material Tests
SSPWC
Section 300 - Earthwork
SSPWC
Section 306-1- Open Trench Operations
1.4
CONTRACTOR
SUBMITTALS
A. General:
Submittals, including samples of materials, shall be in accordance
with the General Requirements. Review by the ENGINEER shall not
relieve the CONTRACTOR of the responsibility for the adequacy of the
shoring, dewatering, excavation, SWPPP, SPCCP, ECP plans,
abandonment of ground penetrations, or for furnishing all
equipment, labor, and materials necessary for performing the various
parts of that work. If, during the progress of the work, it is
determined by the ENGINEER or agencies having jurisdiction that the
various plans are inadequate, the CONTRACTOR shall, at his
expense, make adjustments as may be necessary to perform the work in
a manner satisfactory to the ENGINEER and the agencies.
B. Shoring:
The CONTRACTOR's attention is directed to the provisions for
"Shoring and Bracing Drawings" in Section 6705 of the
California Labor Code and SSPWC Section
306-1.1. The
CONTRACTOR, prior to beginning any trench or structure excavation 5
feet deep or over, shall submit to the ENGINEER a detailed plan
showing design of all shoring, bracing, and sloping of the sides of
excavation, and other provisions for worker protection against the
hazard of caving ground during the excavation of such trenches or
structure excavation. The plans shall be prepared by a qualified
civil or structural ENGINEER licensed in the State of California
and employed by an independent design consultant firm insured
against errors and omissions to the extent required by OCSD. The
submittal(s) shall include a site location map referencing existing
features; detailed plans; elevations, and various sections
indicating all excavation slopes, shoring components and
connections and showing all structures and utilities
potentially influenced by the performance of shoring, trenching or
structure excavation along with supporting calculations; notes
including sequence of construction, materials, and other
clarification as required by the California Labor Code, SSPWC, and
the contract documents, and a plan for noise abatement measures as
required.
C. Dewatering:
The CONTRACTOR shall submit for the ENGINEER's review, drawings and
data showing his proposed design and plan for dewatering of all work
areas, which shall include the planned method of dewatering,
excavation and shoring, the location and capacity of such facilities
as dewatering wells, well points, pumps, sumps, collection and
discharge lines, points of discharge with flowmeters, the standby
units proposed, protective fills and ditches required for control of
groundwater and surface water, sealing measures of desilting tanks
for odor control, if applicable, and a contingency plan in the event
that it becomes necessary to reduce or cease dewatering flows into
OCSD’s sanitary sewer system. The plan for dewatering shall be
submitted to the ENGINEER 15 days prior to the start of any
dewatering system installation work. The CONTRACTOR shall furnish
other information to the ENGINEER as may be required for the
complete understanding and analysis of the dewatering and excavation
plan, and as called for to meet all specifications requirements.
Additionally, if the point of discharge is a sanitary sewer not
owned by OCSD, those owners shall also receive the required
submittal information, plus any other information deemed necessary
by that owner. Settlement monitoring data shall be submitted to
the ENGINEER as required in the dewatering section of these
specifications.
D. Excavation
Plan:
For purposes of local agency and public information, the CONTRACTOR
shall submit an Excavation Plan showing all Project excavation areas
and haul routes, along with work start and finish dates for those
areas and routes. The plan shall also contain haul truck traffic
flow rates for all routes. Upon request by the ENGINEER, the
CONTRACTOR shall submit this plan to local agencies having
jurisdiction over the haul routes.
E. SW
PPP/SPCCP/ECP:
The CONTRACTOR shall submit a Stormwater Pollution Prevention
Plan (SWPPP), a Spill Prevention, Control and Countermeasure Plan
(SPCCP), and an Erosion Control Plan (ECP) as outlined elsewhere in
the Contract Documents.
F. Abandonment
of Ground Penetrations, all Types:
The CONTRACTOR shall submit detailed procedures for abandonment of
all types of ground penetrations, including but not limited to,
groundwater monitoring wells, dewatering wells, and shoring
system beams. The submittal shall include a list of all
penetrations to be abandoned, abandonment schedule, fill materials,
and proposed procedures. Refer to the requirements listed
elsewhere in these specifications for further details.
1.5 DEWATERING
A. General:
The CONTRACTOR shall provide and maintain, at all times during
construction, ample means and devices with which to promptly remove
and properly dispose of all water from any source, including water
migrating through the bedding of existing trunk sewers or any other
existing utilities, entering the excavations or other parts of the
work. Costs for dewatering of all water migrating through
existing bedding materials as described above, shall be the
CONTRACTOR’s responsibility. Dewatering shall be accomplished by
methods and to the extent required to ensure a dry excavation,
prevent loss of fines from the foundation, maintain stability of all
excavated slopes and bottoms of excavations, preserve the final
lines and grades of the bottoms of excavations and adjacent paved
surfaces or structures, and permit placement of fill materials with
compaction in the dry. If foundation soils are disturbed or
loosened by the upward seepage of water or an uncontrolled flow of
water, the affected areas shall be excavated and replaced with drain
rock material at no cost to the OWNER. For work within the
boundaries of the treatment plants, dewatering methods may include
deep wells, well points, or other methods suitable for the
accomplishment of the work. For pipeline work outside the treatment
plants, the methods may include deep wells, well points, suitable
rock or gravel placed below the required bedding for draining and
pumping purposes, temporary pipelines, or other approved means. The
proposed method shall be submitted to the ENGINEER for review and
approval prior to excavation and installation of dewatering
equipment.
B. OCSD Sanitary Sewer
Discharge Requirements: Direct or indirect discharge (e.g. a
non-OCSD operated sewer that ties into the OCSD system) of water
from dewatering operations into OCSD’s sanitary sewer system
first requires a CONTRACTOR application for a no-fee permit
issued by OCSD prior to any discharge. For permit application, the
CONTRACTOR shall obtain and complete required documents from the
ENGINEER to secure an Authorization to Discharge Letter from OCSD’s
source control staff. The CONTRACTOR shall allocate a minimum of 10
working days for this process.
1. Pretreatment
of Chlorinated Dewatering Effluent:
All dewatering operations that discharge significant levels of
chlorine directly to OCSD’s ocean outfall (bypassing treatment
processes), or in areas where fugitive odor emissions may impact
local residences, or where chlorine levels may cause a safety
concern as a result of disinfection or biological control, require
the use of dechlorination dosing and on-stream monitoring to ensure
compliance with OCSD’s NPDES permit effluent requirements. The
method of pretreatment and point of disposal of water shall be
subject to the ENGINEER’s acceptance.
2. Discontinuation
of Dewatering Discharge Into OCSD’s Sewer System:
The CONTRACTOR is responsible for development and implementation
of a contingency plan in the event that it becomes necessary to
reduce or cease dewatering flows into OCSD’s sanitary sewer system
for reasons other than a storm event. For discontinuation of
dewatering due to a storm event, refer to the Section “Discharge
During Storm Event” in these specifications. The contingency plan
shall be submitted to the ENGINEER prior to start of dewatering
system installation.
3. Discharge
During Storm Event:
Water may not be discharged into OCSD’s sanitary sewer during a
significant wet-weather storm event without the direct approval of
the ENGINEER. The disposal system must be equipped with an instant
shut off mechanism to protect OCSD’s facilities in a high flow
situation. All costs associated with temporary shut-off of the
dewatering system, including protection of the CONTRACTOR’s work,
shall be the responsibility of the CONTRACTOR. The ENGINEER will
attempt to notify the CONTRACTOR when such a situation is
predicted. The CONTRACTOR will be notified by the ENGINEER when
such a situation is at hand. Failure of OCSD to provide
notification in advance of a high flow
situation will not
relieve the CONTRACTOR of its responsibility to stop discharging all
dewatering flows once the high-flow situation is present, and its
responsibility to absorb all costs associated with the temporary
shut-off of dewatering. When continued discharge into OCSD’s
sanitary sewer system has been disapproved during a wet
weather/high flow event, but continued dewatering is desired,
the CONTRACTOR may elect to discharge into the storm drain system,
but must have a pre-approved NPDES permit issued by the RWQCB to
discharge into the MS4, and must comply with all provisions of these
specifications. Switching of discharge points shall be at no cost to
OCSD.
C. Storm
Drain Discharge Requirements:
Discharge of water from dewatering operations into the
municipal separate storm sewer system is governed by OCSD. If the
CONTRACTOR determines it’s necessary to dewater to the storm sewer
system, it shall have the NPDES permit issued by OCSD prior to the
discharge, establish an appropriate monitoring program, and
subcontract a certified lab to run the required analyses at the
CONTRACTOR’s cost. The ENGINEER will notify the CONTRACTOR once
permit coverage has been obtained and the discharge can commence.
The CONTRACTOR is responsible for ensuring that all dewatering
operations also comply with all local (city) ordinances.
D. Flow
Metering and Sampling Access:
For all dewatering operations, each disposal point must have a
calibrated, non-resettable totalizing effluent flow meter with a
flow accuracy of plus or minus 5 percent to track the dewatering
discharges. The CONTRACTOR shall submit weekly reports showing
total amount of discharge at each point with meter readings and
other data necessary to support the quantity reported. Also, an
accessible sample collection point shall be provided immediately
upstream of all points of discharge. The CONTRACTOR shall provide
OCSD’s source control staff and ENGINEER unrestricted access to
the facility and site to inspect, monitor, or verify compliance
with OCSD’s Permit and Ordinance requirements. CONTRACTOR shall
make provisions to allow entry to the site for the purposes outlined
herein at all times.
E. Desilting:
All dewatering operations require the use of a desilting
tank with a stainless steel sampling port and a drip container so
that the ENGINEER may collect periodic dewatering samples.
Additionally, the desilting tanks shall be covered with sturdy and
air-tight covers so no odors can escape, and no illegal dumping is
possible. The air-tight covers shall be maintained throughout the
dewatering period, and only removed when necessary for silt removal
or other maintenance activities. The desilting tank shall be
located in a safe and easily accessible location. The system used
for desilting the water shall be a baffled structure and shall
provide not less than 5 minutes detention time and have a
"flow-through" velocity not exceeding 0.2 feet per second
at the anticipated peak flow. The desilting box shall be cleaned as
required to maintain the detention time and flow-through limitations
specified above. The intent is to avoid any addition of soil
materials from dewatering operations into the receiving sewer or
storm drain systems. An equivalent to the desilting box is particle
filtration, sized to filter down to 400 microns. The particle
filtration device shall be water tight and the filter element shall
be cleaned/changed as required to maintain flow-through. The filter
shall be located in a safe and easily accessible location. It is
the responsibility of the CONTRACTOR to dispose of spent filters and
accumulated silt in a safe and legal manner. The method of
desilting and point of disposal of water shall be subject to the
ENGINEER’s acceptance.
F. Groundwater
Level Control:
No concrete or masonry footings, foundations, manhole bases, or
floors shall be constructed in water, nor shall water be allowed to
rise over them until the concrete or mortar has set at least 24
hours. Water shall not be allowed to rise unequally against walls
until concrete has attained its 28-day strength. Water shall not be
allowed to rise above pipe subgrade during pipe laying operations.
G. Settlement
Monitoring:
The CONTRACTOR shall conduct survey settlement monitoring when
existing surface features (structures, curb, gutter, pavement, etc.)
are located in the area of influence of the dewatering operations,
creating a potential for settlement. The monitoring shall consist
of elevation surveys of multiple points prior to start of
dewatering, at reasonable time intervals during the dewatering
operation, and at completion of dewatering. The CONTRACTOR shall
utilize a land surveyor registered in the State of California at the
CONTRACTOR’s expense. The CONTRACTOR shall submit copies of all
settlement monitoring survey sheets, along with a comprehensive
summary spreadsheet showing all survey points, including baseline
shots, with all dates, to the ENGINEER. These submittals to
the ENGINEER shall take place as the monitoring happens, and
not wait until the end of the project. Any damage to new work,
existing adjacent above and below ground structures, and pipes, due
to settlement caused by dewatering activities or any failure of the
dewatering system, shall be repaired to the satisfaction of the
ENGINEER, at the CONTRACTOR’s expense. The CONTRACTOR shall
notify the ENGINEER immediately if settlement is recorded.
H. Standby
Equipment:
Standby pumping equipment shall be on the job site. The standby
equipment shall be of reasonable size and quantity to prevent damage
should pumping equipment fail.
I. Disposal
of Water:
The CONTRACTOR shall dispose of the water from the work in a
suitable manner without damage to adjacent property. Conveyance of
the water shall not interfere with traffic flow or the operation of
the treatment facilities. No water shall be drained into work built
or under construction without prior consent of the ENGINEER.
J. Completion:
Upon completion of the dewatering and control of water operation,
all temporary works and dewatering facilities shall be removed in a
manner satisfactory to the ENGINEER. All well casings shall
be removed. In addition, wells shall be abandoned as
specified elsewhere in these specifications.
1.6 SHORING OF
EXCAVATIONS
A. General:
The CONTRACTOR shall furnish all labor, equipment, and materials
to construct, install, and remove the entire shoring system
including removal of lagging, soldier beams, bracing, and
detensioning of tiebacks. Full compensation for the shoring and its
removal shall be considered as included in the Contract Price and no
additional compensation will be allowed. The CONTRACTOR shall be
entirely responsible for providing and constructing shoring and
bracing to prevent slides or cave-ins, to protect all existing
improvements in the vicinity from damage, and to protect workers as
required. The CONTRACTOR shall not begin excavation operations until
the shoring drawings have been reviewed by the ENGINEER. Review of
the CONTRACTOR's shoring plans shall not be construed to invalidate
other provisions of these Specifications or relieve the CONTRACTOR
of the responsibilities inherent in the pursuance of the work.
The CONTRACTOR shall, at its cost and for all its shoring work,
obtain permits from all regulatory agencies as required.
B. Shoring
Design:
Design of shoring shall be in accordance with the applicable
requirements of the Safety Orders of the Division of Industrial
Safety, State of California. The CONTRACTOR shall be responsible for
providing more extensive shoring or bracing systems than those
required by the Construction Safety Orders when necessitated by
conditions indicated on the drawings, specified, or otherwise
required by the Work. The shoring design shall consider the data
provided in the Geotechnical Investigation Report and all surcharge
loads imposed. Where the shoring support system is within 10 feet of
a street, it shall be designed to withstand a minimum surcharge load
equivalent to 2 feet in height of earth added to the active earth
pressure in the upper 10 feet of shoring. Shoring support systems
adjacent to other structures shall be designed to withstand all
loads applied to the shoring system from adjacent structures.
C. Protection
of Existing:
Whenever any existing facilities, including but not limited to
structures, utilities, roads, sidewalks, curb & gutter, are in
jeopardy due to excavation, the CONTRACTOR shall take all measures
necessary, subject to approval by the ENGINEER, to protect these
facilities. Shoring support systems adjacent to such existing
facilities shall be designed to withstand all loads applied to the
shoring system from these facilities. Where shoring needs to be
utilized to support such adjacent structures or facilities and the
potential for excessive deflection that can lead to structure
settlement is present, braced or tieback shoring shall be utilized.
Braced or tieback shoring supporting adjacent nearby facilities
shall be designed and constructed to limit the maximum horizontal
deflection of the shoring to 1/2 inch or less as directed by the
ENGINEER. Deflection of the shoring system shall be monitored on a
weekly basis by a licensed surveyor employed by the CONTRACTOR.
Monitoring of the shoring shall be performed in the presence of
the ENGINEER, with a written report to be submitted to the
ENGINEER within 24 hours of each monitoring activity. Shoring and
sheeting shall also be installed during excavation as necessary to
prevent disturbing material that is under an adjacent structure or
pipe. All costs associated with these protective measures shall be
borne by the CONTRACTOR. All costs associated with repair of
disturbed materials under existing facilities, including pipelines,
shall be the CONTRACTOR’s responsibility.
D. Shoring
Monitoring:
All shoring shall be monitored by the CONTRACTOR for
deflection using a licensed surveyor. Frequency of monitoring shall
be determined by the Engineer of Record for the shoring design, but
shall be done as a minimum on a weekly basis in the presence of the
ENGINEER, and written reports shall be submitted to the ENGINEER
within 24 hours of each monitoring activity.
E. Shoring
Beams/Piles:
The CONTRACTOR shall coordinate the methods of
installation and removal of shoring beams/piles with the
requirements for noise and vibration control listed elsewhere in
these specifications. Maximum noise and vibration levels shall not
be exceeded by the installation and removal methods.
F. Tieback
Anchors:
Temporary tieback anchors shall be installed at spacing no more
than 8-foot on center. The anchor’s unbonded zone shall extend at
least 20 feet beyond the active wedge. Drilling and grouting of
tieback anchors shall be conducted such that the drilled holes will
not collapse and loss of ground can be prevented. Casing should be
made available at the site and be used as required. The frictional
resistance of an anchor is dependent on many factors, including soil
consistency, groundwater conditions, and the CONTRACTOR’s method
and care of installation. Because of the many factors that may
affect anchor capacity, the CONTRACTOR shall perform anchor testing
to develop a final anchor design capacity. An allowable bond stress
of 2,000 psf can be assumed for preliminary design; however the
results from the anchor testing shall be used for the final design
capacity. The anchors shall be installed at an inclination no
steeper than 15 degrees from the horizontal. The minimum anchor
bond length should be at least 20 feet. Tieback anchor installation
and testing shall be conducted in accordance with “recommendations
for Prestressed Rock and Soil Anchors” (PTI, 1996).
G. Shoring
Removal:
Shoring shall be removed cautiously such that no damage of any type
is caused to existing or newly constructed facilities. Where holes
are left from beams used for shoring, the CONTRACTOR shall use
either pea-gravel or sand-cement grout as determined by the ENGINEER
to consolidate the holes. Also refer to the Well Abandonment
Section in these Specifications which shall also apply to the
abandonment of holes left by the shoring system. Shoring and
sheeting/bracing needs to be installed and removed carefully such
that the bedding surrounding the installation of pipes does not
slough or move within the pipe zone which would affect the proper
support for bedding material under the haunches of the pipe. If the
bedding material moves from under the pipe haunches after
removal of shoring or sheeting/bracing, the CONTRACTOR
shall re-compact the bedding underneath the pipe haunches at
no additional cost to OCSD.
1.7 ABANDONMENT OF
GROUND PENETRATIONS, ALL TYPES
A. General:
Following acceptance of the penetration abandonment submittal by
the ENGINEER, the CONTRACTOR shall abandon all ground penetrations,
including but not limited to, dewatering system pumping wells,
groundwater monitoring wells, and shoring system beam holes. The
intent of this requirement is to properly plug holes such that no
permanent paths for groundwater travel between soil strata are
created, and to prevent settlement. The CONTRACTOR shall not
abandon or remove any penetrations without prior written
authorization from the ENGINEER, and shall perform the work only in
the presence of the ENGINEER. Abandonment of any penetration not
observed by the ENGINEER shall be rectified by over-drilling of the
hole to its original depth and re- abandoning at the CONTRACTOR’s
expense.
1.8 VIBRATION
CONTROL
A. General:
Construction activities shall be implemented in a manner that
prevents damage to all existing features in the vicinity.
Such features may include existing treatment and office facilities,
residential structures, driveways, property walls, sidewalks, curb
and gutter, or adjacent utilities. Potential damage from vibrations
includes cracks developing in brick, concrete and drywall,
separation of joints, piping leaks, jammed doors and windows, and
falling of objects.
B. Monitoring
Requirements: Whenever construction activities occur within a
distance of 150 feet or less of existing features, the CONTRACTOR
shall monitor for vibrations as follows: Record vibration for the
typical construction activity over duration sufficiently long to
capture the typical vibrations generated during that activity, using
a seismograph. Record vibration in terms of Peak Particle Velocity
in Inches per Second. Submit all recorded data to the ENGINEER as
it is generated, both the raw data, and the data organized in a
spreadsheet.
C. Limits of Vibration:
If vibration readings of more than 2 inches per second are
encountered, the CONTRACTOR shall immediately discontinue its method
for the particular construction activity, notify the ENGINEER,
review its method, and make changes as appropriate to reduce
vibration levels to required limits.
1.9 NOISE CONTROL
A. General:
Also refer to the General Requirements for noise control.
B. Local
Noise Ordinances:
For all projects located inside or outside of the treatment plants,
the CONTRACTOR shall comply with the ordinances of local agencies
having jurisdiction.
C. Additional
Restrictions:
In addition to the noise ordinances, the following restrictions
shall apply to all projects:
1. Continuously
Operating Equipment:
Equipment including, but not limited to generators for
dewatering systems, that has to be on-site and operating
continuously, shall be modified, relocated or replaced as necessary
to not cause a noise nuisance to any resident or business, even if
the noise levels from that equipment do not exceed maximum levels
allowed by local ordinances. The CONTRACTOR shall make an effort
from the beginning of the project to select locations for
continuously operating equipment that are less likely to disturb
residents and businesses. All costs associated with equipment
modifications, relocations and replacements shall be the
CONTRACTOR’s responsibility.
2. Noise
Generating Activities Before and After Work Hours:
In general, there shall be no noise generating activities that
could disturb residents and businesses before
7a.m. and after the end
of the work day, especially at night time, even if the noise levels
do not exceed maximum levels allowed by local ordinances.
Specifically, no deliveries shall be made outside of the work
day that generates noise levels disturbing to residents and
businesses. If after-hour deliveries (example paving machines or
other) are desired, the CONTRACTOR shall submit a written request to
the ENGINEER one week ahead of time. If acceptable, the ENGINEER
will coordinate resident notification. Dump trucks or other large
trucks arriving on site prior to 7a.m. shall turn off engines or
otherwise take steps to avoid generating noise levels disturbing to
residents and businesses. CONTRACTOR staff arriving on site prior
to 7a.m. shall keep noise levels down as necessary to avoid
disturbing residents and businesses. Refueling of construction
equipment shall not take place at night time when the potential for
disturbing residents is greater.
1.10 CONTAMINATED
SOIL
A. General:
The CONTRACTOR shall immediately notify OCSD if any soil suspected
of being contaminated or malodorous is encountered. If the initial
notification was not in writing due to time considerations, a
written notification shall follow without delay. Contaminated soil
contains chemical or biological substances which are hazardous to
the health of individuals working near the soil as defined under
Sections 101(14) and 101(33) of the Comprehensive Environmental
Response, Compensation and Liability Act (CERCLA), or volatile
organic compounds listed in Rule 1166 of the South Coast Air Quality
Management District. Contamination is most likely to be found near
underground fuel storage tanks and industrial waste disposal sites.
The CONTRACTOR shall
prepare a written volatile organic compounds (VOC) Contaminated Soil
Mitigation Plan in accordance with Rule 1166 – VOC Emissions from
Decontamination of Soil and submit the plan for SCAQMD approval. The
plan shall address means to minimize VOC emissions to the atmosphere
during excavation, grading, handling and treatment of VOC
contaminated soil. The CONTRACTOR shall excavate, handle, and
treat (if required) VOC-contaminated soil in strict compliance with
SCAQMD Rule 1166.
Upon notification by the
CONTRACTOR, OCSD will immediately test the atmosphere near the soil
for flammability, oxygen deficiency and hydrogen sulfide, and VOC;
and take soil samples as appropriate to determine the nature and
extent of contamination. OCSD will notify the Orange County
Environmental Health Care Agency, the California Regional Water
Quality Control Board, the South Coast Air Quality Management
District and other required regulatory agencies having jurisdiction
and obtain permits as necessary.
Malodorous Soil:
Soils likely to have malodors when excavated are indicated on the
Drawings. Generally these organic odors are, or may resemble,
hydrogen sulfide. Whenever excavation occurs in these areas, the
CONTRACTOR shall monitor and verify work areas to be within safe
atmospheric limits for personnel. In addition, nuisance odors as
determined by the ENGINEER, which may cause odor complaints, shall
be mitigated by pre-approved methods. The CONTRACTOR shall discuss
all mitigation options and activities with the ENGINEER prior to any
implementation. Options include wetting, covering, and odor
masking. Materials for odor masking shall be safe for human contact
and environmentally safe, e.g. Simple Green, Liqua-fog by Vapex,
Inc. or equal. The CONTRACTOR shall provide a submittal with MSDS
for products intended to be used.
1.11 SAFETY MEASURES
A. General:
Safe conditions shall be maintained at the jobsite meeting all
provisions of California OSHA and all other applicable safety codes.
In general, barricades with flashing lights meeting the
requirements of all agencies having jurisdiction shall be placed at
each end of all excavations and at such places as may be
necessary along excavations to protect and warn all pedestrians and
vehicular traffic of such excavations. Flashing lights shall also be
placed along excavations from sunset each day to sunrise of the next
day until such excavations are entirely backfilled, compacted, and
paved. All excavations within the treatment plant fenced property
shall be barricaded and lighted in such a way to prevent persons
from driving, falling or walking into any excavation. All
excavations outside the treatment plant confines shall be fenced
with a minimum 7-foot high chain link fence and surrounded with
K-rail during all non-working hours. The fence shall be constructed
to prevent any person from entering the excavation. Signs stating
"Danger, Keep Out" shall be clearly displayed on all sides
of the excavation.
B. Ladders:
Safe and suitable ladders that project 3 feet above the top of the
trench shall be provided for all trenches greater than 4 feet in
depth. A minimum of one ladder shall be provided for every 25 feet
of lateral travel in an open trench.
1.12 QUALITY
ASSURANCE
A. General:
OCSD will monitor soils compaction efforts by the CONTRACTOR using
a testing laboratory of the ENGINEER’s choice at OCSD’s expense.
The CONTRACTOR shall stop work as required to provide safe access
to conduct the tests, and shall make all necessary excavations for
compaction tests as directed by the ENGINEER. All CONTRACTOR work
in connection with compaction testing shall be included in the
various contract bid prices, and no additional allowance will be
made therefore. OCSD will pay for the initial cost of all
compaction tests. If any compaction fails to meet the relative
compaction requirements set forth, the CONTRACTOR shall pay for
subsequent compaction tests by deduction of their costs from the
Contract amount.
B. Compaction
Tests:
In accordance with OCSD’s Plans and Standard Drawings, soil
material is required to be compacted to a percentage of maximum dry
density. The maximum dry density at optimum moisture content will be
determined in accordance with the latest version of ASTM D 1557,
except for work completed in the CALTRANS right of way. In-place
field density tests will be performed in accordance with ASTM D 1556
(sand cone), and/or ASTM D 5195 and ASTM D 6938 (nuclear gauge).
The type, number and location of field density tests will be
determined by the ENGINEER. One sand-cone test (ASTM D 1556) will be
taken for every four nuclear tests (ASTM D 5195 and D 6938). If
soil material is not within two (2) percentage points of optimal
moisture content, the CONTRACTOR shall either add water or dry the
soil material by moving the soil to aerate it sufficiently such that
the optimum moisture content is achieved at no additional cost to
OCSD. For all work completed in the CALTRANS right of way, the
optimum moisture content and relative compaction shall be determined
in accordance with the methods specified by the latest revision of
the State of California Department of Transportation, Test Method
No. CA 216 or 231. Testing of soils shall also comply with any
permit conditions included as part of this contract.
C. Imported
Fill Material:
All imported fill material shall be sampled at the CONTRACTOR’s
expense and shall be subject to approval by the ENGINEER. Where
imported fill material is required to possess certain gradation,
strength, and settlement properties, the grain size distribution of
soils shall be determined using ASTM D 422, the gradation of
concrete aggregate and base materials shall be determined using ASTM
C
136, the sand equivalent
of soils shall be determined using ASTM D 2419, the consolidation of
soils shall be determined using ASTM D 2435, the unconfined
compressive strength of soils shall be determined using ASTM
D 2166, and the expansion index of soils shall be determined
using ASTM D 4829.
PART 2 - PRODUCTS
2.1 SUITABLE FILL
AND BACKFILL MATERIAL REQUIREMENTS
A. General:
Fill, backfill, and embankment materials shall be suitable
selected or processed clean, fine earth, rock, or sand, and free
from grass, roots, brush, or other vegetation; contamination; or
deleterious material. Suitable materials may be obtained from
onsite excavations, may be processed onsite materials, or
may be imported provided these materials meet all the requirements
of the contract documents. All necessary testing and test reports
by the CONTRACTOR to verify and demonstrate suitability of materials
shall be at no additional expense to OCSD.
B. Select
Material:
Select material shall be free from organic matter or debris. All of
the material shall pass through a 1-1/2-inch screen. Not more than
10 percent by weight shall pass the 200-mesh sieve and the material
shall have sufficient gradation to compact as directed in these
specifications. Use of select material shall be subject to
the ENGINEER’s approval.
C. Granular
Soil:
Wherever the Term “granular soil” is used in the Contract
Documents, it shall be defined as a soil having a minimum sand
equivalent of 30 as determined in accordance with the latest
revision of the State of California, Department of Transportation,
Test Method No. CA 217 and not more than 20 percent of it by weight
will pass through a 200-mesh sieve.
D. Imported
Sand:
Wherever the term “imported sand” is used in the Contract
Documents, it shall be defined as sand having a minimum sand
equivalent of 70 as determined by the latest revision of the State
of California, Department of Transportation, Test Method No. CA 217.
E. Granular
Materials:
The following types of suitable granular materials are designated
and defined as described below:
1. Crushed
Aggregate Base (CAB):
CAB shall conform to the requirements of
SSPWC Section 200-2.2
2. Crushed
Miscellaneous Base (CMB):
CMB shall conform to the requirements of
SSPWC Section 200-2.4
3. Crushed
Rock:
Crushed rock shall be the product of crushing rock or gravel. Fifty
percent of the particles retained on a 3/8 inch sieve shall have
their entire surface area composed of faces resulting from fracture
due to mechanical crushing. Not over 5 percent shall be particles
that show no faces resulting from crushing. Less than 20 percent of
the particles that pass the 3/8 inch sieve and are retained on the
No. 7 sieve shall be waterworn particles. Gravel shall not be added
to crushed rock.
Where crushed rock is
specified on the Contract Documents, it shall conform to the
following gradation:
Sieve
Sizes
3/4-Inch Maximum
Crushed Rock
Percent Passing
2 inches
-
1 1/2- inches
-
1 inch
100
3/4 inch
90-100
1/2 inch
30-60
3/8 inch
0-20
No. 4
0-5
No. 8
-
4. Gravel:
Gravel shall be defined as particles that show no
evidence of mechanical crushing, are fully waterworn and are
rounded. Where gravel is specified on the Contract Documents, the
material shall have the following gradations:
Sieve
Sizes
1-Inch Max Gravel
Percent Passing
3/8-Inch Max. Gravel
Percent Passing
2 inches
- -
1 1/2- inches
100 -
1 inch
90-100 -
3/4 inch
60-80 100
1/2 inch
- -
3/8 inch
0-15 90-100
No. 4
0-5 0-15
No. 8
- 0-5
5. Drainrock:
Drainrock shall be crushed rock or gravel, durable and free from
slaking or decomposition under the action of alternate wetting or
drying. The material shall be uniformly graded and shall meet the
following gradation requirements:
Sieve Size
Percentage Passing
1 inch
100
3/4 inch
90 - 100
3/8 inch
40 - 100
No. 4
25 - 40
No. 8
18 - 33
No. 30
5 - 15
No. 50
0 - 7
No. 200
0 - 3
The drainrock shall have
a sand equivalent value not less than 75. The finish-graded
surface of the drainrock immediately beneath hydraulic structures
shall be stabilized to provide a firm, smooth surface upon which to
construct reinforced concrete floor slabs.
-
F. Pervious Backfill Material: Pervious backfill material shall conformtotherequirements of SSPWC Section 300-3.5.2, and the recommendationsoftheGeotechnical Report.
G. Structure
Backfill Material:
Structure backfill material shall conform to the
requirements of SSPWC Section 300-3.5.1 and the
recommendations of the Geotechnical Report.
H. Sand-Cement
Slurry:
Sand-cement slurry material shall conform to the requirements of
SSPWC Section 201-1.
I. Soil
Cement Material:
Soil cement material shall conform to the requirements of
SSPWC Section 301-3.1.
J. Topsoil
Material:
Topsoil material shall conform to the requirements of SSPWC
Section 212-1.1.
2.2 USE OF FILL,
BACKFILL, AND EMBANKMENT MATERIAL TYPES
A. General:
The CONTRACTOR shall use the types of materials as designated
herein for all required fill, backfill, and embankment construction
hereunder. In case of conflict with the requirements of any local
agency having jurisdiction, or the requirements of a material
manufacturer, the CONTRACTOR shall follow the most stringent
requirements, as determined by the ENGINEER.
B. Structure
Backfill:
Backfill around or behind structures shall consist of Structure
Backfill Material.
C. Fill
Beneath Structures:
Fill materials beneath structures shall be as follows:
1. With
Underdrain Systems:
Fill beneath any structure where underdrain systems are required
shall be drainrock material, as defined herein, constructed to the
limits and thicknesses shown or specified.
D. Pipe
Bedding/ Pipe Zone Material:
Pipe bedding material encircles the pipe in the Pipe Zone. Pipe
bedding material shall be selected as indicated below unless
otherwise indicated; pipe-bedding material shall be crushed rock,
aggregate fill, granular soil with less than 7 percent fines,
imported sand, or 3/4 inch maximum gravel as specified herein.
1. Type A Bedding
material shall conform to the requirements for 3/4 inch Crushed
Rock, 1-inch Crushed Rock, No. 3 Concrete Aggregate, No. 4 Concrete
Aggregate, or Portland Cement Concrete Sand in SSPWC Section 200-1
for pipes larger than
24-inches in diameter.
Type A Bedding material shall conform to the requirements for Type B
Bedding material or the requirements for Portland Cement Concrete
Sand in SSPWC Section 200-1 for pipe 24-inches or small in diameter.
2. Type B Bedding
material shall conform to the requirements for 1-inch Crushed
Rock or No.4 Concrete
Aggregate in SSPWC Section 200-1.
3. Type C Bedding
Material: On-site sandy soils free of debris, organic matter,
oversize particles (greater than 3 inches) and other deleterious
substances can be used for backfill in the pipe zone, and should be
compacted to a minimum 90 percent relative compaction. Jetting can
be used to densify the backfill the backfill in the pipe zone if the
sand equivalent (SE) value of the soil is greater than 30.
4. Pipe zone materials
for ductile iron pipe with polyethylene wrap shall be granular soil,
imported sand, or 3/8 inch maximum gravel in conformance with the
requirements of SSPWC Section 200-1.
E. Sand-Cement Slurry
material shall conform to the requirements of SSPWC Section
201-1 for Trench
Backfill Slurry.
F. Soil Cement
material shall conform to the requirements of SSPWC Section 301-3.1.
G. Topsoil material shall conform to the requirements of SSPWC
Section 212-2-1.
2.3 USE OF FILL
MATERIAL TYPES
A. The CONTRACTOR
shall use the types of materials as designated herein for all
required fill, backfill, and embankment construction hereunder.
Material limits within pipe zone and trench zone are shown on OCSD
Standard Drawings S-010.
B. Fill and backfill
types shall be used in accordance with the following provisions:
1. Embankment fills
shall be constructed of unclassified fill material, unless
otherwise designated.
2. Pipe zone backfill,
as defined under “Pipe Bedding/ Pipe Zone Material” herein shall
consist of the following materials for each pipe material listed
below.
a. Mortar coated pipe,
concrete pipe, and uncoated ductile iron pipe shall be provided Type
A Bedding, Type B Bedding, or Concrete Pipe Bedding materials as
defined herein for pipe zone backfill.
b. Coal tar enamel
coated pipe, polyethylene encased pipe, tape wrapped pipe, and other
non-mortar coated pipe shall be backfilled with Portland cement
concrete sand conforming to SSPWC Section 200-1 or Concrete Pipe
Bedding material as defined herein for pipe zone backfill material.
c. Plastic pipe and
vitrified clay pipe shall be backfilled with 3/4 inch Crushed Rock
conforming to SSPWC Section 200-1 or Concrete Pipe Bedding material
as defined herein for pipe zone backfill material.
3. Trench zone
backfill for pipelines as defined under “Pipe Bedding/ Pipe Zone
Material” shall be on-site sandy soils free of debris, organic
matter, oversize particle (greater than 6 inches), and other
deleterious substances can be used for backfill in the trench zone.
4. Final backfill
material for pipelines under paved areas, as defined under “Pipe
Bedding/ Pipe Zone Material” shall be Crushed Aggregate Base (CAB)
or Crushed Miscellaneous Base (CMB) material as defined herein.
5. Trench backfill in
the pipe zone and final backfill for pipelines under structures
shall be the same material as used in the pipe zone, except where
concrete encasement is required by Contract Documents.
6. Backfill around or
behind structures shall consist of Structure Backfill as defined
herein unless indicated otherwise in the Contract Documents.
7. Fill materials
beneath structures shall be as follows:
a. Fill beneath
hydraulic structures or other water retaining structures with
underdrain systems shall be Drainrock material, as defined herein,
constructed to the limits and thicknesses shown or specified.
b. Fill beneath
structures without underdrain systems shall be a 2-foot thick layer
of compacted crushed rock as defined herein. The crushed rock
shall extend a minimum of 5-foot beyond the perimeter of the
structure.
8. Backfill used to
replace pipeline trench over-excavation shall consist of Type B
Bedding material as defined as Crushed
Miscellaneous Base (CMB):
CMB shall conform to the requirements of SSPWC Section 200-2.4
Crushed
Miscellaneous Base.
PART 3 - EXECUTION
3.1 CLEARING,
GRUBBING AND STRIPPING
A. General:
Clearing, grubbing and stripping shall be performed in accordance
with Section 02110 Clearing, Grubbing and Stripping. Unless
otherwise noted, the entire construction site shall be stripped of
all vegetation, debris, and all deleterious materials, and such
materials shall be removed from the site prior to performing any
excavation or placing any fill. Soils containing peat, organic
materials or debris shall be removed and not used as backfill
material.
3.2 GRADING AND
STOCKPILING
A. General:
The CONTRACTOR shall control grading in a manner to prevent water
from running into excavations. Obstruction of surface drainage
shall be avoided and means shall be provided whereby storm water
flow is not interrupted in existing gutters, and other surface
drains, or temporary drains. Storm water management plans shall be
as specified in Specification Section 02270 and in the General
Requirements. Material for backfill or for protecting excavation in
public roads from surface drainage shall be neatly placed and kept
shaped so as to cause the least possible interference with public
travel. Stockpiling of excavated or imported materials on
projects located outside of the treatment plant boundaries is
only allowed in quantities sufficient to cover a day’s work. At
the end of the workday no stockpiles shall remain in the public
right-of-way. Free access shall be provided to all fire hydrants,
water valves, meters, and private drives. It shall be the
CONTRACTOR’s responsibility to locate and secure permission from
agencies having jurisdiction for areas that can be used for
intermediate stockpiling, if needed.
3.3 STRUCTURE AND
ROADWAY EXCAVATION
A. General:
Except when specifically provided to the contrary, excavation shall
include the removal of all materials of whatever nature encountered,
including all obstructions of any nature that would interfere with
the proper execution and completion of the work. The removal of said
materials shall conform to the lines, grades, and cross sections
shown or ordered. The CONTRACTOR shall furnish, place, and maintain
all supports and shoring that may be required for the sides of the
excavations, and all pumping, ditching, or other measures for the
removal or exclusion of water, including taking care of storm water,
groundwater (dewatering if required), and wastewater reaching the
site of the work from any source so as to prevent damage to the work
or adjoining property.
Excavations shall be
sloped or otherwise supported in a safe manner in accordance with
applicable State of California safety requirements and the
requirements of OSHA Safety and Health Standards for Construction
(29CFR1926), and the Contract Documents.
Structure excavation
shall conform to the dimensions and elevations indicated on the
Contract Documents for each structure. Excavations shall extend at
least 24 inches from walls and footings to allow for placing and
removal of forms, installation of services, and inspection.
Undercutting will not be permitted.
Where a structure would
be located partially on fill and partially on undisturbed native
material, the entire area shall be over-excavated to a depth of
6 inches below the elevations indicated, backfilled with backfill
material as specified in Article 3.9, and re- compacted as directed
in the tabulation in Article 3.12.E of the specification section.
B. Excavation
Beneath Structures:
Excavations under structures shall be as shown on applicable plan
details and as recommended in the geotechnical report. As a
minimum, excavations shall extend to three feet below the bottom of
footings or slabs. Then 12 inches of the exposed soil shall be
scarified and compacted to 90 percent of maximum density. Backfill
of the three feet below footings or slabs shall be with material as
required in Section 2.2, compacted to 95 percent of maximum density.
Compaction shall extend 18 inches beyond the edge of paving, curb,
or form.
C. Overexcavation:
If excessively wet, soft, spongy, unstable, or otherwise unsuitable
material, as determined by the ENGINEER, is encountered at the
bottom of the excavation, the unsuitable material shall be removed
to a depth as required by the ENGINEER, disposed of, and replaced
with approved fill or bedding material or other means specified.
Removal and replacement of material so ordered shall be paid for by
OCSD as "Extra Work" unless provided for in the Schedule
of Prices. The CONTRACTOR shall adjust dewatering procedures for
such overexcavations as required to ensure that an otherwise stable
foundation will not be rendered unfit due to accumulation or
movement of water in the excavation. If the necessity for such
additional excavation and material has been occasioned by an act or
failure to act on the part of the CONTRACTOR, the CONTRACTOR shall
bear the full expense of the additional excavation and backfill to
the required depth. Where excavation is carried below the limits
shown on the Contract Documents, adjustments shall be made as
determined by the ENGINEER to meet requirements incurred by the
deeper excavation beneath the pipe subgrade. In general, overdepth
excavation in such locations shall be rectified by backfilling with
approved fill material, unless directed otherwise by the
ENGINEER. These overexcavations neither required by the Contract
Documents nor directed by the ENGINEER shall be rectified at the
expense of the CONTRACTOR.
D. Excavation
for Paved Areas:
Excavation under areas to be paved shall extend to the bottom of the
aggregate base, if such base is called for; otherwise it shall
extend to the paving thickness. After the required excavation
has been completed, the exposed surface shall be scarified to a
depth of at least 12 inches, brought to optimum moisture content,
and rolled with heavy compaction equipment to obtain a minimum
percent of compaction as directed in this part of the specification.
E. Notification
of ENGINEER:
The CONTRACTOR shall notify the ENGINEER at least
2 working days in
advance of completion of any structure excavation and shall allow
the ENGINEER a review period of at least one day before the exposed
foundation is scarified and compacted or is covered with backfill or
with any construction materials.
3.4 PIPELINE AND
UTILITY TRENCH EXCAVATION
A. General:
The CONTRACTOR shall obtain ENGINEER’s approval before beginning
of excavation. Excavation shall include the removal of all
materials of whatever nature encountered, including all obstructions
of any nature that would interfere with the proper execution and
completion of the work. The removal of said materials shall conform
to the lines, grades, and cross sections shown or ordered.
Excavated materials stored temporarily prior to disposal shall not
cover any type of landscaping or other surface features that might
sustain damage or require continued access. Temporary storage of
material shall be acceptable to the ENGINEER prior to any storing if
the locations involve OCSD property or the public right-of-way. The
CONTRACTOR shall furnish, place, and maintain all supports and
shoring that may be required for the sides of the excavations, and
all pumping, ditching, or other measures for the removal or
exclusion of water, including taking care of storm water,
groundwater (dewatering if required), and wastewater reaching
the site of the work from any source so as to prevent damage to the
work or adjoining property. Any water evident in the excavation
shall be pumped out or otherwise removed as necessary to keep the
bottom of the excavation free and clear of water during the progress
of the work.
The bottom of the trench
shall be excavated uniformly to at least 12 inches below the grade
of the bottom of the pipe. The initial pipe bedding of 12 inches
minimum thickness (unless specified to be greater than 12 inches
elsewhere in this specification or on the plans) shall then be
placed on the trench bottom, mechanically worked into the trench
bottom if required by subgrade soil conditions, and shall be given a
final trim, using a string line for establishing grade. Each pipe
section when installed shall be continually in contact with the pipe
bedding along the extreme bottom of the pipe. Trench bottom raked by
toothed excavators is not acceptable.
B. Trench
Width for Pipes Over 42 Inches in Diameter:
The overall trench width for pipes with diameters larger than 42
inches shall not be more than 24 inches nor less than
12 inches wider than the
largest outside diameter of the pipe to be laid therein, measured at
a point 12 inches above the top of the pipe, exclusive of branches.
Excavation and trenching shall be true to the line so that the pipe
is centered within the trench and a clear space of not more than 12
inches nor less than 6 inches in width is provided on each side of
the largest outside diameter of the pipe in place. For this
purpose, the largest outside diameter shall be the outside diameter
of the bell on bell and spigot pipe.
C. Trench
Width for Pipes Under 42 Inches in Diameter:
The overall trench width for pipes with diameters of 42 inches or
less shall not be more than 16 inches nor less than
12 inches wider than the
largest outside diameter of the pipe to be laid therein, measured at
a point 12 inches above the top of the pipe, exclusive of branches.
Excavating and trenching shall be true to line so that the pipe is
centered within the trench and a clear space of not more than 8
inches nor less than 6 inches in width is provided on each side of
the largest outside diameter of the pipe in place. For this
purpose, the largest outside
diameter shall be the
outside diameter of the bell, on bell and spigot pipe.
D. Overexcavation:
If excessively wet, soft, spongy, unstable, or otherwise unsuitable
material, as determined by the ENGINEER, is encountered at the
bottom of the excavation or the surface upon which the pipe bedding
material is to be placed, the unsuitable material shall be removed
to a depth as required by the ENGINEER, disposed of, and replaced
with approved fill, crushed rock, or bedding material wrapped in
geotextile. Removal and replacement of material so ordered shall be
paid by OCSD as "Extra Work" unless provided for in the
schedule of prices. The CONTRACTOR shall adjust dewatering
procedures as required for such overexcavations to ensure that an
otherwise stable foundation will not be rendered unfit due to
accumulation or movement of water in the excavation. If the
necessity for such additional excavation and material has been
occasioned by an act or failure to act on the part of the
CONTRACTOR, the CONTRACTOR shall bear the full expense of the
additional excavation and backfill to the required depth. Where
excavation is carried below the limits shown on the Contract
Documents, adjustments shall be made as determined by the
ENGINEER to meet requirements incurred by the deeper excavation
beneath the pipe subgrade. In general, overdepth excavation in such
locations shall be rectified by backfilling with approved fill
material, unless directed otherwise by the ENGINEER. These
overexcavations neither required by the Contract Documents nor
directed by the ENGINEER shall be rectified at the expense of the
CONTRACTOR.
F. Pipe
Installation In Fill:
Where pipelines are to be installed in embankment or structure
fills, the fills shall first be constructed to a level at least one
foot above the top of the pipe, followed by trench excavation for
the pipe.
G. Limit
of Open Trench:
Except by express written permission of the ENGINEER, the maximum
amount of open trench permitted in any one location shall be 500
feet, or the length necessary to accommodate the amount of pipe
installed in a single day, whichever is less. In project areas
where the pipe alignment lanes have to be ready for vehicular travel
at the end of each workday, all affected trenches shall be fully
backfilled and base paved with the first course of pavement at the
end of each day or, in lieu thereof, shall be covered by non-skid
heavy steel plates adequately braced and welded, if required, to
support vehicular traffic and provide a smooth ride without
excessive noise. Base paving finished to grade shall be flush with
existing grade and finished smooth to create a smooth ride. In
project areas where the pipe alignment lanes do not have to be
opened up at the end of the workday to vehicular travel, the work
areas and trench headings shall be secured as described under Part
1Safety Measures.
3.5 EXCAVATION IN
LAWN AREAS
A. General:
Where excavation occurs in lawn areas, the sod shall be carefully
removed and stockpiled to preserve it for replacement. Excavated
material may be placed on the lawn; provided, that a drop cloth or
other suitable method is employed to protect the lawn from damage.
The lawn shall not remain covered for more than 72 hours.
Immediately after completion of backfilling, compaction, and testing
of the pipeline, the sod shall be replaced to restore the lawn as
near as possible to its original condition, subject to acceptance by
the ENGINEER. CONTRACTOR shall provide new sod if stockpiled sod
has remained so for more than 72 hours within the scope of the
contract. The top 3 inches of backfill shall remain uncompacted to
promote growth. Existing irrigation lines shall be marked, isolated
and replaced in kind.
3.6 EXCAVATION IN
VICINITY OF TREES
A. General:
Except where trees are shown to be removed, trees shall be
protected in place from injury during construction operations. No
tree roots over 2 inches in diameter shall be cut without express
permission of the ENGINEER. Trees shall be supported and irrigated
during excavation by means previously submitted to and
reviewed by the ENGINEER. The CONTRACTOR shall replace all trees
shown on the Contract Drawings to be protected in place that have
sustained permanent damage.
3.7 ROCK
EXCAVATION
A. General:
Rock excavation shall include removal and disposal of the
following: (1) all boulders measuring 1/3 of a cubic yard or more in
volume; (2) all rock material in ledges, bedding deposits, and
unstratified masses which cannot be removed without systematic
drilling and blasting; (3) concrete or masonry structures which have
been abandoned; and (4) conglomerate deposits which are so firmly
cemented that they possess the characteristics of solid rock and
which cannot be removed without systematic drilling and blasting.
Where solid rock or rock excavation as defined above is encountered,
it shall be removed below grade and the excavation backfilled and
properly compacted with approved material to provide a compacted
foundation cushion with a minimum thickness of 12 inches. In areas
where proposed pipelines cross over rock, cobbles or boulders, the
pipe bedding cushion shall be 24 inches thick and properly
compacted, or, if required by the ENGINEER, slurry-encased at
the crossing locations. Removal of rock undisclosed in the
Contract Documents, and installation of additional bedding material
or slurry encasements over and above Contract requirements shall be
paid for by OCSD as “Extra Work” unless provided for in the
Schedule of Prices.
B. Explosives
and Blasting:
Blasting will not be permitted, except by express
permission of the ENGINEER and other governing agencies on a
case-by-case basis. The use of explosives will be subject to the
approval and regulations of all agencies having jurisdiction. If
blasting is utilized at the site of the work, the CONTRACTOR shall
take all precautions and provide all protective measures necessary
to prevent damage to property and structures or injury to person.
Prior to blasting, the CONTRACTOR shall secure all permits required
by law for blasting operations and shall provide any additional
hazard insurance required by OCSD. The CONTRACTOR shall have fully
qualified and experienced blasting personnel and foreman in charge
of all blasting operations. All operations involving the handling,
storage, and use of explosives shall be conducted in accordance with
the requirements of the Cal/OSHA Regulations for Construction, and
in accordance with all local laws and regulations. The CONTRACTOR
will be held responsible for all and shall make good any damage
caused by blasting or resulting from its possession or use of
explosives on the Work.
3.8 DISPOSAL OF
EXCESS AND UNSUITABLE EXCAVATED MATERIAL
A. General:
The CONTRACTOR shall remove and legally dispose of all
excess excavated material to a site selected by the
CONTRACTOR and reviewed by the ENGINEER. Temporary storage of
material for disposal shall be acceptable to the ENGINEER prior to
any storing if the locations involve OCSD property or the public
right- of-way. All incurred expenses including soil handling,
transportation and tipping fees, if applicable, shall be borne by
the CONTRACTOR.
B. Unsuitable
Material:
Unsuitable material shall be defined as material containing
excessive amounts of organic matter, peat, blue clay, trash or
debris; or as designated by the ENGINEER; or debris produced by
clearing, grubbing, and demolition of existing structures, pavement,
or pipe; or soil classified by test method ASTM D2486 as groups OL,
CH, MH, OH or PT; or not meeting the grading or classification
specified for the work. All unsuitable and surplus material shall
be disposed of in a legal manner by the CONTRACTOR and all
costs associated with disposal shall be borne by the CONTRACTOR. No
unsuitable or surplus material shall be dumped on public or private
property unless the CONTRACTOR secures written permission to do so.
3.9 BACKFILL -
GENERAL
A. General:
Backfill consists of the preparation and placement of materials for
structural foundations, pipeline bedding, backfill for excavations,
and fill for roadways and embankments. In public right-of-way, the
requirements of the local agency having jurisdiction shall take
precedence over these Specifications. Backfill shall not be dropped
directly upon any structure or pipe. Backfill shall not be placed
around or upon any structure until the concrete has attained
specified strength to withstand the loads imposed. Backfill
around water retaining structures shall not be placed until
the structures have been tested and coated, and the structures shall
be full of water while backfill is being placed. Temporary
storage of material shall be acceptable to the ENGINEER prior
to any storing if the locations involve OCSD property or the public
right- of-way.
B. Backfill
Material:
Backfill material used in the work shall be as required in these
specifications, uniform, and shall contain no trash, wood,
vegetation, sludge, peat, rocks or clods larger than the size
allowed by the Contract Documents. No material greater than 3
inches in any dimension shall be placed within 2 feet of any pipe,
manhole or structure. Excavated material and material from borrow
sites may be used where they meet the requirements of the Contract
Documents. Blending or other processing may be necessary before a
material is acceptable to the ENGINEER. Borrow sites shown on the
Plans shall be excavated within the limits indicated. All costs for
testing, processing and transporting materials shall be included in
the Contract price.
C. Water
In Excavation:
Except for materials being placed in over-excavated areas or
trenches, backfill shall be placed after all water is removed from
the excavation. In general, starting at subgrade level,
excavations shall always be dry.
3.10 PLACEMENT OF
BACKFILL MATERIALS FOR ALL STRUCTURES
A. General:
Backfill materials shall be evenly placed in uniform horizontal
loose lifts not exceeding 8 inches in thickness, and compacted by
mechanical means to a relative compaction value as required in these
specifications, determined by ASTM Test Method D1557. Each layer of
fill material shall cover the length and width of the area to be
filled before the next layer of material is placed. The moisture
content of the material shall be controlled and water shall be
applied as necessary to achieve the specified compaction at optimum
moisture content and for the prevention of dust nuisance. No fill
material shall be placed on standing water in any excavation. The
CONTRACTOR should expect fill testing by OCSD a minimum of one test
per lift for compliance with the specified relative compaction.
B. Fill
under Structures:
All fill under structures, including fill to replace unsuitable
material removed below the specified excavation or unauthorized
overexcavation, shall be constructed in horizontal layers not to
exceed 8 inches in depth, compacted to a minimum relative compaction
as directed in these specifications. Where indicated on Structural
Drawings provide Controlled Density Fill under foundations Where
the underlying soil has been disturbed by any activity, such as
clearing and grubbing or other, it shall be compacted to a minimum
relative compaction of 95 percent throughout.
C. Backfill
Around Structures:
All backfill around structures shall be as specified in the Article
entitled “Backfill - General” and Item A of the Article entitled
“Placement of Backfill Materials for All Structures” of this
Specification section.
3.11 INSTALLATION OF
BEDDING, PIPE, AND TRENCH BACKFILL
A. Bedding/Pipe
Installation, Pipe Zone Backfill:
The pipe zone is defined as that portion of the vertical trench
cross-section occupying the space between a plane 12 inches below
the bottom surface of the pipe, i.e., the trench foundation line at
subgrade, and a plane at a point 12 inches above the top surface of
the pipe. The material in the pipe zone is defined as the pipe
bedding material. Refer to Standard Drawing No. S-010 for a pipe
trench section illustration. Bedding shall be provided for all
sewers, drainage pipelines, and other gravity flow pipelines, unless
otherwise specified or shown on the Plans. The CONTRACTOR shall
replace any material below the foundation line that has been
disturbed or removed during excavation at no additional cost to
OCSD. This bedding material shall be compacted to a minimum
relative density as directed in these specifications. Where poor
soil is encountered, it shall be replaced as specified in the
Pipeline and Utility Trench Excavation section of this
specification.
At least 12 inches of
bedding materials should be placed at the bottom of the trench prior
to pipe placement. In areas where the native soil exposed
at the bottom of the excavation is adequate to use as bedding
material, it shall be scarified to a depth of six inches and
compacted.
Once the initial 12
inches of bedding material are placed and compacted as required, the
CONTRACTOR shall perform a final trim using a string line for
establishing grade, such that each pipe section when first laid will
be continually in contact with the bedding along the extreme bottom
of the pipe. Pipe shall be carefully bedded as shown on the
appropriate bedding detail and as recommended by the pipe
manufacturer. Particular attention shall be given to the underside
of the pipe and fittings to provide a firm bedding support along the
full length of the pipe. The CONTRACTOR shall be responsible for
accurately shaping the bedding underneath the pipe bells such that
bell holes are shaped to allow the pipe bell to be fully supported,
including full support along the pipe barrel without point loading.
Prior to pipe zone backfill, the CONTRACTOR shall ensure that pipe
sections have been properly joined per manufacturer’s
requirements.
Backfilling of the pipe
zone shall be carried out simultaneously on each side of the pipe to
prevent displacement. Care shall be exercised in backfilling to
prevent damage to the pipeline coating, cathodic bonds, the pipe
joint, or the pipe itself. The CONTRACTOR shall ensure by mechanical
means such as use of a vibrator that the pipe haunches are
completely filled with bedding material with no voids remaining.
B. Trench
Zone Backfill:
After the pipe zone backfill has been placed as specified above,
and after all excess water has completely drained from the trench,
backfilling of the trench zone may proceed. The trench zone is
defined as that portion of the vertical trench extending from a
plane 12 inches above the top surface of the pipe to the bottom
plane of the street zone. If concrete or sand-cement slurry
backfill are used, the CONTRACTOR shall secure the pipe to prevent
floatation. On-site sandy soils free of debris, organic matter,
oversize particles (greater than 6 inches) and other deleterious
substances can be used for backfill in the trench zone. The trench
zone may be compacted mechanically provided that the compaction
equipment does not affect the pipe integrity.
C. Street
Zone Backfill:
The street zone is defined as that portion of the vertical trench
extending from the existing natural surface 30 inches down to the
top of the trench zone. In case the area to be trenched is under
pavement, the street zone then extends from the bottom of the
aggregate road base course 30 inches down to the top of the trench
zone. The street zone backfill shall be compacted to a density as
directed in these specifications.
3.12
COMPACTION/TESTING
OF FILL,
BACKFILL, AND EMBANKMENT MATERIALS
A. General:
Each layer of fill shall be mechanically compacted to
the specified percentage of maximum dry density at optimum moisture
content as determined by ASTM D 1557. Equipment that is
consistently capable of achieving the required degree of compaction
shall be used and each layer shall be compacted over its entire area
while the material is at the required moisture content. The
backfill shall be placed in horizontal layers of the specified
depths or, where not specified, of such depths approved by the
ENGINEER and compatible with the compacting equipment being used and
the backfill material being placed. Each layer shall be evenly
spread, properly moistened, or dried as necessary and compacted to
the specified relative compaction. Any damage or displacement to
pipes or structures as a result of the CONTRACTOR’s operation
shall be repaired or replaced at the CONTRACTOR’s expense. The
CONTRACTOR shall accommodate OCSD compaction testing which will be
scheduled at reasonable intervals and as stated elsewhere in these
specifications. This might require that the CONTRACTOR stop
compaction work in areas to be tested, and dig shallow holes for
testing equipment. Should compaction failures occur, testing
frequencies will increase. Any required re-testing will be at the
CONTRACTOR’s expense.
B. Compaction
Equipment Restrictions:
Equipment weighing more than 10,000 pounds shall not be used closer
to walls than a horizontal distance equal to the depth of the fill
at that time, but not less than 5 feet. Hand operated power
compaction equipment shall be used where use of heavier equipment is
impractical or restricted due to weight limitations.
C. Fill
on Roofs:
Fill on reservoir and structure roofs shall not be placed until at
least 30 days after the concrete roof slab has been placed or the
concrete has reached design strength as approved by the ENGINEER.
Equipment weighing more than 10,000 pounds when loaded shall not be
used on a roof. A roller weighing not more than 8,000 pounds shall
be used to compact fill on a roof.
D. Compaction
Requirements:
The following compaction test requirements shall be in accordance
with ASTM D 1557. Where agencies other than OCSD or utility company
requirements govern, the highest compaction densities shall apply.
Location
or Use of Fill
Pipe zone backfill of
bedding material and over-excavated zones under bedding
Percentage of
Maximum Density
90
Trench zone backfill
material
90
Street zone and ABC
subgrade backfill material 95
Embankments, not beneath
paved areas or structures 90
Location or Use
of Fill
Percentage of
Maximum Density
Embankments, beneath
paved areas or structures 95
Backfill beneath
structures, hydraulic structures
95
Backfill around
structures, on reservoir or structure roof 95
3.13 PROTECTION OF
SUBGRADE
A. General:
After preparing the subgrade as specified, all traffic on the
subgrade shall be avoided. The CONTRACTOR shall protect the prepared
subgrade from traffic such that the subgrade is maintained in the
finished condition until placement of the next succeeding feature.
Should it be necessary to haul over the prepared subgrade, the
CONTRACTOR shall drag and roll the traveled way as frequently as may
be necessary to remove ruts, cuts, and breaks in the surface. The
CONTRACTOR may be required to plank the subgrade before hauling
materials or equipment over it. All equipment used for transporting
materials over the prepared subgrade shall be equipped with pneumatic
tires. The ENGINEER has the right to test the reworked subgrade and
approve or disapprove the subgrade depending on its condition.
3.14 EMBANKMENT
CONSTRUCTION
A. General:
Embankments and roadway fills shall mean all earth fills in holes,
pits or depressions necessary to bring the final grade or pavement
subgrade to the specified contours.
B. Construction
Details:
The area where an embankment is to be constructed shall be cleared
of all vegetation, roots and deleterious materials. If the ground
surface is in a loose, uncompacted condition, it shall be compacted
to a minimum relative compaction as directed in these specifications.
If the ground surface is in an acceptable condition, it shall be
moistened, scarified to a depth of 6 inches, and rolled or otherwise
mechanically compacted also to a minimum relative compaction as
directed in these specifications. Embankment fill material shall be
placed and spread evenly in horizontal layers not deeper than 8
inches. Each layer shall be moistened or aerated, as necessary, and
compacted as specified. No material shall be placed beyond
the sloping lines of embankment unless so ordered by the ENGINEER.
C. Slopes:
When an embankment fill is to be made and compacted against
hillsides or fill slopes steeper than 4:1, the slopes of hillsides or
fills shall be horizontally benched to key the embankment fill to the
underlying ground. A minimum of 12 inches normal to the slope of the
hillside or fill shall be removed and re-compacted as the embankment
fill is brought up in layers. Material thus cut shall be
re-compacted along with the new fill material at the CONTRACTOR's
expense. Hillside or fill slopes 4:1 or flatter do not require
special treatment and shall be prepared in accordance with the
requirements of this section.
D. Fill
over Pipes:
Where embankment or structure fills are constructed over pipelines,
the CONTRACTOR shall take great care not to damage the pipes.
Especially the initial layers of fill over the pipes shall be
constructed using light placement and compaction equipment that does
not damage the pipe.
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